Student paper

Development of an inline drying system for plastic filaments with IR emitters for 3D printers: investigation of material properties and process parameters

Bachelor thesis or Master thesis

The aim of this work is the development of an energy-efficient inline drying system as well as the investigation of the effects of thermal stress on material properties.
Stuwi-Inline-Trocknungssystems-fuer-Kunststofffilamente-mit-IR-Strahlern-fuer-3D-Drucker© IKV

Topic of the thesis:

Drying hygroscopic plastics such as polyamide or PET is a critical step in ensuring the processing quality and mechanical properties of components. Conventional air drying systems often dry the entire material, which can lead to unnecessary thermal stress and potential ageing of the material. In addition, this process is often energy-intensive. Inline drying systems with infrared halogen emitters offer the possibility of drying the material in a targeted manner before processing, treating only the required quantity and thus increasing energy efficiency and minimizing material stress.

Objective

  • Development of an energy-efficient inline drying system with IR halogen radiators.
  • Investigation of the mechanical and thermal material properties after different drying processes.
  • Analysis of the energy efficiency of the system compared to conventional air drying.
  • Evaluation of the effects of moisture absorption and thermal stress on workability and component quality

Your task:

Research on drying processes and their influence on material properties for additive manufacturing The tasks of the bachelor thesis are taken over and supplemented by the following aspects:
Development, design and prototype construction of an energy-efficient inline drying system Extension of the prototype to include a sensor system for humidity and temperature measurement
Production of test specimens Detailed analysis of the thermal ageing of the material (e.g. by DSC, FTIR, rheology)
Carrying out mechanical tests (e.g. tensile and bending tests) on dried test specimens to evaluate material properties Investigating energy efficiency and developing optimization options

Your profile:

  • Technical or scientific study program
  • Experience in the processing and testing of plastics is an advantage
  • Interest in materials engineering issues, additive manufacturing, energy efficiency and sustainability.
  • Knowledge of metrology and design