{"id":5730,"date":"2024-11-29T08:57:50","date_gmt":"2024-11-29T08:57:50","guid":{"rendered":"https:\/\/ikv-aachen.de\/consulting-and-technology-transfer\/prediction-of-component-properties-in-additive-manufacturing\/"},"modified":"2025-01-16T11:35:45","modified_gmt":"2025-01-16T11:35:45","slug":"prediction-of-component-properties-in-additive-manufacturing","status":"publish","type":"page","link":"https:\/\/ikv-aachen.de\/en\/consulting-and-technology-transfer\/prediction-of-component-properties-in-additive-manufacturing\/","title":{"rendered":"Prediction of component properties in additive manufacturing"},"content":{"rendered":"<style type=\"text\/css\">\n    #page-headers-block_414ec40f7a3786f9cab18826e3c6acdb  {\n        --gradientbackground: #00af69;\n        --gradientbackground: #00af69;\n        --gradientBackgroundLight: hsl(from #00af69 h calc(s * 0.8) calc(l * 1.3));\n        --gradientBackgroundLight2: hsl(from #00af69 h s calc(l * 1.5));\n            }\n<\/style>\n<section id=\"page-headers-block_414ec40f7a3786f9cab18826e3c6acdb\" class=\" hyphens-auto  mb-base  md:mb-xl \">\n                <header class=\"theGrid14 grid-rows-auto-s-s overflow-hidden relative bg-blue\">\n            <figure class=\"absolute col-span-all row-span-all w-full  opacity-40 blur-md scale-110 overflow-hidden pointer-events-none \"><img decoding=\"async\"  class=\"order-1 w-full h-full object-cover\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-scaled.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-scaled.jpg 2560w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-748x499.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-1536x1024.jpg 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-768x512.jpg 768w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-2048x1365.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" width=\"2560\" height=\"1707\" alt=\"Technikum-Additive-Fertigung-1\" loading=\"lazy\" \/><\/figure>            <h1 data-left class=\"py-base  col-span-12 col-start-2 row-start-1 self-end md:col-span-6 md:col-start-2 z-10\">\n                <span class=\"text-white pt-xs ikv-condensed block hyphens-none text-balance text-3xl font-bold pb-xs leading-none md:text-rigth\">\n                    Best practice: Forecasts for component properties                  <\/span>\n                                    <span class=\"text-white block hyphens-none text-balance font-serif text-base font-semibold md:text-rigth\">\n                        Additive manufacturing processes for production in the automotive industry                    <\/span>\n                            <\/h1>\n            <figure class=\" contents \"><img decoding=\"async\"  class=\"col-span-full md:col-span-6 md:row-span-3 w-full h-full object-cover z-10\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-scaled.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-scaled.jpg 2560w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-748x499.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-1536x1024.jpg 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-768x512.jpg 768w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/09\/DSC_7056-2048x1365.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" width=\"2560\" height=\"1707\" alt=\"Technikum-Additive-Fertigung-1\" loading=\"lazy\" \/><span class=\"text-white md:pb-xs text-copyright col-start-2  col-span-3 row-span-1 row-start-3 pb-4 md:col-span-5 md:col-start-3 md:row-start-3 md:text-right xl:col-span-4 xl:col-start-4 xl:row-start-3 z-10\">&copy; DF.Fotografie<\/span><figcaption class=\"text-white  text-figcaption col-span-9 row-span-1 row-start-3 text-right sm:col-span-8 sm:col-start-6 md:col-span-5 md:col-start-3 md:row-start-2 xl:col-span-4 xl:col-start-4 xl:row-start-2 mt-0 pb-xs md:pb-0 z-10\">Large-format components manufactured using the non-planar path planning process developed at IKV<\/figcaption><\/figure>        <\/header>\n    \n                <\/section>\n\n<section id=\"narrow-lane-block_b75cb3fdb4073ed97cd19fa9e8a2c2de\" class=\"block-narrow-lane blocksection pt-lg flex flex-col-reverse    \">\n        <div class=\" theGridWrapper \">\n        <div class=\" theGrid12 \">\n            <div class=\" col-span-12 md:col-span-9 col-start-1 md:col-start-4   \">\n                <div class=\" wysiwyg hyphens-auto add-versal bigInMiddle \">\n                    <p>The challenge: The automotive industry sees great potential in additive manufacturing processes, particularly in melt-based processes such as fused deposition modelling (FDM). These offer advantages in terms of production speed and material diversity. However, a major hurdle is that the quality of the components is currently not comparable to that of injection-moulded series products. There is also a lack of models that allow the mechanical properties of additively manufactured components to be predicted. The aim of the project was to identify relevant process and material parameters and to understand their influence on the component properties in order to better integrate melt-based processes into existing production processes.    <\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section id=\"toc-block_2c9a02dc465e2945d65e0d9baacd0be6\" class=\"   py-xl  \">\n    <div class=\"theGridWrapper \">\n        <nav class=\"theGrid12 \">\n            <div class=\"relative\n            col-start-1 col-span-12\n            md:col-start-2 md:col-span-10\n            sm:before:block sm:before:bg-blue before:h-[1px] before:w-full before:absolute before:translate-y-[1.3em] before:-z-10\">\n                <h3 class=\"font-serif text-blue text-xl font-semibold sm:text-center\">\n                    <span class=\"inline-block bg-white sm:px-base\">\n                        Project details                    <\/span>\n                <\/h3>\n            <\/div>\n            <ul class=\"\n            col-start-1 col-span-12\n            sm:columns-2\n            md:col-start-2 md:col-span-10\n            md:columns-3\n            lg:col-start-3 lg:col-span-8\n            gap-x-xs gap-y-0\n            \">\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Process+parameters+definition' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Process parameters definition<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Material+qualification' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Material qualification<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Sensor+integration' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Sensor integration<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Demonstrator+parts' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Demonstrator parts<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Model+development' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Model development<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Results' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Results<\/a>\n                    <\/li>\n                            <\/ul>\n        <\/nav>\n    <\/div>\n<\/section>\n<ul id=\"toc-menu\" class=\"flex flex-col\">\n    <!-- <li>\n        <a href=\"#toc-block_2c9a02dc465e2945d65e0d9baacd0be6\" class=\"no-underline\">\n            <span class=\"material-symbols-outlined\"> toc <\/span>\n        <\/a>\n    <\/li> -->\n            <li class=\"group\/toc relative  align-middle \"><a href='#Process+parameters+definition' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Process parameters definition<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Material+qualification' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Material qualification<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Sensor+integration' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Sensor integration<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Demonstrator+parts' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Demonstrator parts<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Model+development' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Model development<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Results' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Results<\/span><\/a><\/li>    <\/ul>\n<a href=\"#toc-block_2c9a02dc465e2945d65e0d9baacd0be6\" class=\"\n    z-20\n    lg:hidden\n    fixed\n    flex\n    items-center\n    justify-center\n    w-[2em]\n    h-[2em]\n\n    rounded-full\n    bottom-m\n    right-m\n    bg-white\n    text-blue\n\n    no-underline\n    scale-125\n    shadow-md\n    \">\n    <span class=\"material-symbols-outlined !translate-y-[0] scale-125 \"> list <\/span>\n<\/a>\n\n<script>\n    var elementToMove = document.querySelector('#toc-menu');\n    var newParent = document.querySelector('#toc-wrapper');\n    newParent.appendChild(elementToMove);\n<\/script>\n\n\n<a id=\"toc-marker-block_0a6f9539f41a21e4cb276e0b7d55f734\" class=\"toc-marker -top-[--toc-height] \" name=\"Process+parameters+definition\" data-tocmarker=\"Process+parameters+definition\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_9cbf6f625f4498d88fc8ba9f4ca8f9c8\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Identification of relevant process parameters                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p><strong>Investigation<\/strong> of the interactions between machine parameters and component quality.<\/p>\n<p><strong>Evaluation of the process parameters<\/strong> with regard to their significance for the properties of the manufactured components.<\/p>\n<p><strong>Procedure:<\/strong><br \/>\nCritical parameters such as temperature profiles, layer height and pressure distribution were determined as part of detailed process analyses. Their effects on the material structure and component strength were systematically investigated and documented in tests.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-1\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_3571b7a745961d0c99972b715468ca3a\" class=\"toc-marker -top-[--toc-height] \" name=\"Material+qualification\" data-tocmarker=\"Material+qualification\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_00f5910bc6e49f986eb7067f39f5c381\" class=\"block-paragraph-and-image blocksection imgLTRSmallImage whiteBack imgLTRSmallImage  bg-white  relative  \">\n                <div class=\"theGridWrapper\">\n            <div class=\"theGrid12\">\n                <div class=\" col-span-12 sm:col-span-5 md:col-span-5 md:col-start-3  lg:col-span-5 lg:col-start-3 relative flex flex-col sm:items-end \">\n                                            <div class=\"largeToNormal\">\n                            <h2 class=\"font-semibold font-serif text-xl  sm:text-right pb-base sm:max-w-[28ch] text-balance  \">\n                                Material qualification                            <\/h2>\n                        <\/div>\n                                        <figure class=\" relative flex flex-col items-end origin-top-right bigInMiddle fullOpacityInMiddle\"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-2\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption  \"><\/figcaption><\/figure>                <\/div>\n                <div class=\" col-span-12 sm:col-span-7  md:col-span-5  lg:col-start-8 lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p><strong>Pre-selection<\/strong> of suitable plastics based on specific requirements.<\/p>\n<p><strong>Characterisation<\/strong> of material properties such as flow behavior, solidification processes and processing suitability.<\/p>\n<p><strong>Procedure<\/strong><br \/>\nLaboratory analyses and simulations were used to evaluate plastics that can withstand both mechanical loads and thermal influences. A particular focus was placed on the suitability for processing with FDM methods.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_571c510b9bc759f50e85f578bbb9ba1a\" class=\"toc-marker -top-[--toc-height] \" name=\"Sensor+integration\" data-tocmarker=\"Sensor+integration\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_e7222cb2c66d00ac8d5c26f3a113f13b\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Sensor integration                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p><strong>Development of sensor systems<\/strong> for inline measurement of process parameters.<\/p>\n<p><strong>Active control<\/strong> of parameters to minimize fluctuations during the production process.<\/p>\n<p><strong>Procedure:<\/strong><br \/>\nSpecialized sensors were installed to measure temperature and pressure curves during production. The data obtained was used to monitor and adjust processes in real time.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-3\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_012e7f94af07f25188ad63702d8bcf64\" class=\"toc-marker -top-[--toc-height] \" name=\"Demonstrator+parts\" data-tocmarker=\"Demonstrator+parts\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_d535db631354895e7adaa465ac032157\" class=\"block-paragraph-and-image blocksection imgLTRSmallImage whiteBack imgLTRSmallImage  bg-white  relative  \">\n                <div class=\"theGridWrapper\">\n            <div class=\"theGrid12\">\n                <div class=\" col-span-12 sm:col-span-5 md:col-span-5 md:col-start-3  lg:col-span-5 lg:col-start-3 relative flex flex-col sm:items-end \">\n                                            <div class=\"largeToNormal\">\n                            <h2 class=\"font-semibold font-serif text-xl  sm:text-right pb-base sm:max-w-[28ch] text-balance  \">\n                                                            <\/h2>\n                        <\/div>\n                                        <figure class=\" relative flex flex-col items-end origin-top-right bigInMiddle fullOpacityInMiddle\"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-4\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption  \"><\/figcaption><\/figure>                <\/div>\n                <div class=\" col-span-12 sm:col-span-7  md:col-span-5  lg:col-start-8 lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p><strong>Development<\/strong> and optimisation of representative components.<\/p>\n<p><strong>Production and characterization<\/strong> of demonstrators with regard to mechanical and morphological properties.<\/p>\n<p><strong>Procedure<\/strong><br \/>\nPrototypes were additively manufactured and extensively tested. Special characteristics such as component strength, surface structure and dimensional accuracy were analysed. The knowledge gained was directly incorporated into the optimisation of the processes.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_bb36ca2bb5de2fc118ef992b9ab312c0\" class=\"toc-marker -top-[--toc-height] \" name=\"Model+development\" data-tocmarker=\"Model+development\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_05adb83ec421a2908e76d5609ba45cfc\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Development of a model system                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p><strong>Creation of models<\/strong> that predict the properties of the components based on the process parameters.<\/p>\n<p><strong>Validation<\/strong> of the models with the manufactured demonstrator components.<\/p>\n<p><strong>Procedure:<\/strong><br \/>\nBased on the experimental data, a model was developed that can predict the properties of additively manufactured components with high precision. Validation was carried out by comparison with real measurement results.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-5\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_9be548247f6b67ceafeb65f02059e6d3\" class=\"toc-marker -top-[--toc-height] \" name=\"Results\" data-tocmarker=\"Results\"><\/a>\n\n<section id=\"narrow-lane-block_78f38145fac9b157f5661e2e42319a3e\" class=\"block-narrow-lane blocksection pt-lg flex flex-col-reverse  floatout_headline  \">\n        <div class=\" theGridWrapper \">\n        <div class=\" theGrid12 \">\n            <div class=\" col-span-12 md:col-span-9 col-start-1 md:col-start-4   \">\n                <div class=\" wysiwyg hyphens-auto  bigInMiddle \">\n                    <h3>Results:<\/h3>\n<p>The project provided comprehensive findings on the interactions between material, process and machine parameters in FDM processes. The models developed make it possible for the first time to reliably predict component properties. By using optimized processes and materials, it was possible to produce demonstrator components whose quality is significantly closer to that of series products.  <\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section id=\"wysiwyg-person-block_be8ccc42cf9f0fc2b4dbba65840c9c94\" class=\" block-wysiwyg-person blocksection  bg-bluegrey30 py-2xl\">\n        <div class=\"theGridWrapper\">\n        <div class=\"theGrid12\">\n            <div class=\"col-span-12  xs:col-span-6  sm:col-start-2  sm:col-span-6  md:col-start-2  md:col-span-5 xl:col-start-2 xl:col-span-5 \">\n                <div class=\"wysiwyg hyphens-auto  \">\n                    <h3><strong>Together we will find the best solution for your project<\/strong><\/h3>\n<p>We are at your side with our expertise and will be happy to advise you individually on your issues. Together, we will develop customized solutions that are precisely tailored to your needs. If you would like a non-binding offer or require further information, please contact us &#8211; we look forward to hearing from you! <\/p>\n                <\/div>\n            <\/div>\n                                        <div class=\"col-span-12 xs:col-span-6  sm:col-span-5  md:col-start-8  md:col-span-4  xl:col-start-9  xl:col-span-3  flex flex-col gap-base \">\n                                                <section class='group relative text-[4vw]  xs:text-xs !leading-tight bg-white xs:before:pt-[142%] before:block shadow-xs focus-within:shadow-xl bigInMiddle   '>\n        <div class='xs:absolute top-0 h-full w-full flex flex-col '>\n            <header class='relative flex-shrink-0 xs:h-[35%] flex xs:justify-center bg-gradient-to-b from-bluelightest to-blue '>\n                <canvas data-dn-animate=\"true\" data-dn-animation-speed=\"0.00097\" id=\"curves-1555\" class=\"absolute xs:inset-0 w-full h-16 xs:h-full noprint\"><\/canvas>\n                <div class='relative w-1\/5  xs:w-1\/2 bigInMiddle'>\n                    <figure class=\"dn_no_select xs:absolute ml-xs xs:ml-auto    b-0 border-0 border-bluegrey30 rounded-full w-full h-auto object-cov overflow-hidden translate-y-[49%] scale-90 \"><img decoding=\"async\"  class=\"dn-no-drag w-full h-auto object-cover\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann-768x768.jpg 768w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" width=\"1080\" height=\"1080\" alt=\"Rainer-Dahlmann\" loading=\"lazy\" \/><\/figure>                <\/div>\n                <div class=\"absolute top-0 right-0 pt-xs pr-2xs dn_no_select\">\n                        <a data-con-tap href=\"\/vcard\/?id=1555\" class=\" text-white text-xl no-underline items-center leading-none hover:scale-125 hover:text-white block flex content-center justify-center transition-all duration-200 ease-in-out veryLargeToNormal    \"  data-content='\/vcard\/?id=1555'  download  target=\"_self\">\n                    <span class='material-symbols-outlined -mt-2'> download <\/span>\n                    <\/a>\n                <\/div>\n            <\/header>\n            <main class='flex-grow flex flex-col pt-base xs:pt-[26%] w-full pl-[25%] pr-base  xs:px-[1em] md:gap-3xs'>\n                <abbr class='prefix xs:text-center xs:before:content-[\"\\00A0\"] xs:after:content-[\"\\00A0\"] '>Prof. Dr. rer. nat.<\/abbr>\n                <h2 class=\"font-semibold xs:text-center text-[1.2em] \">Rainer Dahlmann<\/h2>\n                                <div class=\"xs:text-center  \">\n                    Scientific director and Head of Center for Analysis and Testing of Plastics (KAP)                <\/div>\n            <\/main>\n            <footer class='flex justify-end xs:justify-center mt-auto text-sm box-border gap-[1em] p-xs xs:pb-[1.25em] dn_no_select noprint'>\n                    <a data-con-tap href=\"tel:+49 241 80 - 25928\" class=\"text-[1.8em] w-[1.75em] h-[1.75em] bg-green text-white flex justify-center  no-underline relative items-center hover:bg-blue hover:text-blue  hover:scale-110 transform transition-all duration-200 ease-in-out rounded-full   \"  data-content='+49 241 80 - 25928'  data-content-type='phone'  data-copy='The number has been copied to your device clipboard.'  target=\"_self\">\n                    <span class='material-symbols-outlined -mt-2'> phone <\/span>\n                    <\/a>\n                    <a data-con-tap href=\"mailto:rainer.dahlmann@ikv.rwth-aachen.de\" class=\"text-[1.8em] w-[1.75em] h-[1.75em] bg-green text-white flex justify-center  no-underline relative items-center hover:bg-blue hover:text-blue  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