{"id":5754,"date":"2024-12-17T08:16:47","date_gmt":"2024-12-17T08:16:47","guid":{"rendered":"https:\/\/ikv-aachen.de\/consulting-and-technology-transfer\/material-qualification-for-automotive-applications-for-a-material-manufacturer\/"},"modified":"2025-01-20T08:15:06","modified_gmt":"2025-01-20T08:15:06","slug":"material-qualification-for-automotive-applications-for-a-material-manufacturer","status":"publish","type":"page","link":"https:\/\/ikv-aachen.de\/en\/consulting-and-technology-transfer\/material-qualification-for-automotive-applications-for-a-material-manufacturer\/","title":{"rendered":"Material qualification for automotive applications for a material manufacturer"},"content":{"rendered":"<style type=\"text\/css\">\n    #page-headers-block_18d38a8f9861bc7a0be550090112ca3d  {\n        --gradientbackground: #00af69;\n        --gradientbackground: #00af69;\n        --gradientBackgroundLight: hsl(from #00af69 h calc(s * 0.8) calc(l * 1.3));\n        --gradientBackgroundLight2: hsl(from #00af69 h s calc(l * 1.5));\n            }\n<\/style>\n<section id=\"page-headers-block_18d38a8f9861bc7a0be550090112ca3d\" class=\" hyphens-auto  mb-base  md:mb-xl \">\n                <header class=\"theGrid14 grid-rows-auto-s-s overflow-hidden relative bg-white\">\n            <figure class=\"absolute col-span-all row-span-all w-full  opacity-40 blur-md scale-110 overflow-hidden pointer-events-none \"><img decoding=\"async\"  class=\"order-1 w-full h-full object-cover\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung.jpg 1800w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung-748x499.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung-1536x1024.jpg 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung-768x512.jpg 768w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" width=\"1800\" height=\"1200\" alt=\"Werkstoffqualifizierung-Additive-Fertigung\" loading=\"lazy\" \/><\/figure>            <h1 data-left class=\"py-base  col-span-12 col-start-2 row-start-1 self-end md:col-span-6 md:col-start-2 z-10\">\n                <span class=\"text-blue pt-xs ikv-condensed block hyphens-none text-balance text-3xl font-bold pb-xs leading-none md:text-rigth\">\n                    Best practice: Material qualification for automotive applications for a material manufacturer                <\/span>\n                                    <span class=\"text-blue block hyphens-none text-balance font-serif text-base font-semibold md:text-rigth\">\n                        Process development and optimisation of component quality for a fiber-filled thermoplastic material                    <\/span>\n                            <\/h1>\n            <figure class=\" contents \"><img decoding=\"async\"  class=\"col-span-full md:col-span-6 md:row-span-3 w-full h-full object-cover z-10\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung.jpg 1800w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung-748x499.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung-1536x1024.jpg 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Werkstoffqualifizierung-Additive-Fertigung-768x512.jpg 768w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" width=\"1800\" height=\"1200\" alt=\"Werkstoffqualifizierung-Additive-Fertigung\" loading=\"lazy\" \/><span class=\"text-blue md:pb-xs text-copyright col-start-2  col-span-3 row-span-1 row-start-3 pb-4 md:col-span-5 md:col-start-3 md:row-start-3 md:text-right xl:col-span-4 xl:col-start-4 xl:row-start-3 z-10\">&copy; DF.Fotografie<\/span><figcaption class=\"text-blue  text-figcaption col-span-9 row-span-1 row-start-3 text-right sm:col-span-8 sm:col-start-6 md:col-span-5 md:col-start-3 md:row-start-2 xl:col-span-4 xl:col-start-4 xl:row-start-2 mt-0 pb-xs md:pb-0 z-10\">IKV&#8217;s hybrid production cell &#8211; here during a demonstration at the K 2022<\/figcaption><\/figure>        <\/header>\n    \n                <\/section>\n\n<section id=\"narrow-lane-block_8398f966754bac2f3ddcb36c8e1dbbea\" class=\"block-narrow-lane blocksection pt-lg flex flex-col-reverse    \">\n        <div class=\" theGridWrapper \">\n        <div class=\" theGrid12 \">\n            <div class=\" col-span-12 md:col-span-9 col-start-1 md:col-start-4   \">\n                <div class=\" wysiwyg hyphens-auto add-versal bigInMiddle \">\n                    <p>In a previous project for the same client, IKV had already demonstrated the processability of a fiber-filled thermoplastic material as granulate in additive manufacturing for a material manufacturer that supplies the automotive industry, among others. The IKV&#8217;s hybrid manufacturing cell was used for this purpose, which makes it possible to process standard granulates and additively manufacture even large components in a short time. Promising results were achieved with a cooled nozzle in the course of the previous project. The development of an actively cooled strand forming unit was intended to further improve the surface quality in the current project.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/div>\n<\/section>\n\n<section id=\"toc-block_75377a7ad4fc41d99d11f92df054eef5\" class=\"   py-xl  \">\n    <div class=\"theGridWrapper \">\n        <nav class=\"theGrid12 \">\n            <div class=\"relative\n            col-start-1 col-span-12\n            md:col-start-2 md:col-span-10\n            sm:before:block sm:before:bg-blue before:h-[1px] before:w-full before:absolute before:translate-y-[1.3em] before:-z-10\">\n                <h3 class=\"font-serif text-blue text-xl font-semibold sm:text-center\">\n                    <span class=\"inline-block bg-white sm:px-base\">\n                        Project details                    <\/span>\n                <\/h3>\n            <\/div>\n            <ul class=\"\n            col-start-1 col-span-12\n            sm:columns-2\n            md:col-start-2 md:col-span-10\n            md:columns-3\n            lg:col-start-3 lg:col-span-8\n            gap-x-xs gap-y-0\n            \">\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Design+concept' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Design concept<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Heat+flow+%26amp%3B+cooling+capacity' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Heat flow &#038; cooling capacity<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Construction+of+the+strand+forming+unit' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Construction of the strand forming unit<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Implementation' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Implementation<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Processing+tests' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Processing tests<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Samples' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Samples<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Sample+testing' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Sample testing<\/a>\n                    <\/li>\n                                                        <li class=\"flex gap-x-[.2em]  text-blue font-thin text-base overflow-hidden  \">\n                        <div class=\"flex-[0_0_1.2em]\">\n                            <span class=\"material-symbols-outlined \"> fiber_manual_record <\/span>\n                        <\/div>\n                        <a href='#Contact' class='text-blue no-underline border-b-dashed translate-y-[.125em] block '>Contact<\/a>\n                    <\/li>\n                            <\/ul>\n        <\/nav>\n    <\/div>\n<\/section>\n<ul id=\"toc-menu\" class=\"flex flex-col\">\n    <!-- <li>\n        <a href=\"#toc-block_75377a7ad4fc41d99d11f92df054eef5\" class=\"no-underline\">\n            <span class=\"material-symbols-outlined\"> toc <\/span>\n        <\/a>\n    <\/li> -->\n            <li class=\"group\/toc relative  align-middle \"><a href='#Design+concept' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Design concept<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Heat+flow+%26amp%3B+cooling+capacity' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Heat flow &#038; cooling capacity<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Construction+of+the+strand+forming+unit' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Construction of the strand forming unit<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Implementation' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Implementation<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Processing+tests' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Processing tests<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Samples' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Samples<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Sample+testing' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Sample testing<\/span><\/a><\/li>            <li class=\"group\/toc relative  align-middle \"><a href='#Contact' class='no-underline  block relative'><span class=\"material-symbols-outlined\"> fiber_manual_record <\/span><span class='none group-hover\/toc:grad-xl pointer-events-none absolute right-0 top-0 flex h-full w-[30ch] translate-x-base items-center justify-end text-balance pr-xl text-right text-base tracking-wide no-underline opacity-0 transition-all delay-0 duration-500 ease-in-out group-hover\/sidebar:pointer-events-auto group-hover\/toc:pointer-events-auto group-hover\/sidebar:-translate-x-0 group-hover\/toc:-translate-x-base group-hover\/sidebar:opacity-100 group-hover\/sidebar:delay-300 group-hover\/toc:delay-0\n    '>Contact<\/span><\/a><\/li>    <\/ul>\n<a href=\"#toc-block_75377a7ad4fc41d99d11f92df054eef5\" class=\"\n    z-20\n    lg:hidden\n    fixed\n    flex\n    items-center\n    justify-center\n    w-[2em]\n    h-[2em]\n\n    rounded-full\n    bottom-m\n    right-m\n    bg-white\n    text-blue\n\n    no-underline\n    scale-125\n    shadow-md\n    \">\n    <span class=\"material-symbols-outlined !translate-y-[0] scale-125 \"> list <\/span>\n<\/a>\n\n<script>\n    var elementToMove = document.querySelector('#toc-menu');\n    var newParent = document.querySelector('#toc-wrapper');\n    newParent.appendChild(elementToMove);\n<\/script>\n\n\n<a id=\"toc-marker-block_d98d497c8d66a2af293d2abeb8890d9b\" class=\"toc-marker -top-[--toc-height] \" name=\"Design+concept\" data-tocmarker=\"Design+concept\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_1ccdb8239a50c738b497dff6945c65dd\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Design concept for strand forming unit                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>In the first phase of the project, IKV designed a unit for the precise strand forming of long-fiber-filled plastics for the extrusion nozzle used for additive manufacturing. This step was based on the findings of the previous project and formed the basis for the following project steps.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-1-2-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-1\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_52cd13b178b5b3323a684f95bbc5a5f8\" class=\"toc-marker -top-[--toc-height] \" name=\"Heat+flow+%26amp%3B+cooling+capacity\" data-tocmarker=\"Heat+flow+%26amp%3B+cooling+capacity\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_13e2c2aebdf1aaf4d4127dddc7730fa4\" class=\"block-paragraph-and-image blocksection imgLTRSmallImage whiteBack imgLTRSmallImage  bg-white  relative  \">\n                <div class=\"theGridWrapper\">\n            <div class=\"theGrid12\">\n                <div class=\" col-span-12 sm:col-span-5 md:col-span-5 md:col-start-3  lg:col-span-5 lg:col-start-3 relative flex flex-col sm:items-end \">\n                                            <div class=\"largeToNormal\">\n                            <h2 class=\"font-semibold font-serif text-xl  sm:text-right pb-base sm:max-w-[28ch] text-balance  \">\n                                Determination of heat flow and cooling capacity                            <\/h2>\n                        <\/div>\n                                        <figure class=\" relative flex flex-col items-end origin-top-right bigInMiddle fullOpacityInMiddle\"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-2-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-2\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption  \"><\/figcaption><\/figure>                <\/div>\n                <div class=\" col-span-12 sm:col-span-7  md:col-span-5  lg:col-start-8 lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>Once IKV had received the exact characteristics of the material to be processed, the heat flows and the necessary cooling capacity for strand cooling were calculated. The results were discussed with the client to ensure that the strand forming was optimally matched to the material provided.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_d2a076b1dc58d0c9a54b6a6f6809c5e5\" class=\"toc-marker -top-[--toc-height] \" name=\"Construction+of+the+strand+forming+unit\" data-tocmarker=\"Construction+of+the+strand+forming+unit\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_ff22744276dd7c4af91b93241abed0c9\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Design and construction of the strand forming unit                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>The strand forming line was planned and constructed on the basis of the previous calculations. Additional components were procured to complete the cooling and heating system.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-3-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-3\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_44ca7316e93e8ce3ea1b1dfe1dfbd356\" class=\"toc-marker -top-[--toc-height] \" name=\"Implementation\" data-tocmarker=\"Implementation\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_c733b006824cb984aaf23d4ef1a0f511\" class=\"block-paragraph-and-image blocksection imgLTRSmallImage whiteBack imgLTRSmallImage  bg-white  relative  \">\n                <div class=\"theGridWrapper\">\n            <div class=\"theGrid12\">\n                <div class=\" col-span-12 sm:col-span-5 md:col-span-5 md:col-start-3  lg:col-span-5 lg:col-start-3 relative flex flex-col sm:items-end \">\n                                            <div class=\"largeToNormal\">\n                            <h2 class=\"font-semibold font-serif text-xl  sm:text-right pb-base sm:max-w-[28ch] text-balance  \">\n                                Implementation in the hybrid production cell of the IKV                            <\/h2>\n                        <\/div>\n                                        <figure class=\" relative flex flex-col items-end origin-top-right bigInMiddle fullOpacityInMiddle\"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-4-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-4\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption  \"><\/figcaption><\/figure>                <\/div>\n                <div class=\" col-span-12 sm:col-span-7  md:col-span-5  lg:col-start-8 lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>The strand forming unit was implemented in the hybrid manufacturing cell so that parts could be produced to enable the evaluation of the developed system.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_569053a76b60976176f563e118493643\" class=\"toc-marker -top-[--toc-height] \" name=\"Processing+tests\" data-tocmarker=\"Processing+tests\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_8f220599e60d679aea6f504628a6e9f2\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Processing tests with the client&#8217;s material                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>The strand forming unit was tested with various material mixtures provided by the customer, which differed in terms of glass fiber content, melt flow rate and fiber length.<\/p>\n<p>The tests were carried out in close cooperation with the client so that process and part quality could be further optimized through targeted variation of the compound composition.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/11\/Step-5-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-5\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_6e5839ac8406395770838506cbe92736\" class=\"toc-marker -top-[--toc-height] \" name=\"Samples\" data-tocmarker=\"Samples\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_ac6fb9eedbff846741fdfb0e3a82f0aa\" class=\"block-paragraph-and-image blocksection imgLeftTextRight whiteBack imgLeftTextRight  bg-white  \">\n                <div class=\"theGridWrapper\">\n            <div class=\"theGrid12\">\n                <div class=\" col-span-12  sm:col-span-5  md:col-span-6 md:col-start-2  lg:col-span-6 lg:col-start-1 relative flex flex-col sm:items-end \">\n                                            <div class=\"largeToNormal\">\n                            <h2 class=\"font-semibold font-serif text-xl  sm:text-right pb-base sm:max-w-[28ch] text-balance  \">\n                                Production of test specimens                            <\/h2>\n                        <\/div>\n                                        <figure class=\" relative flex flex-col items-end origin-top-right bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-6.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-6.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-6-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-6-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-6-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-6\" loading=\"lazy\" \/><figcaption class=\" order-2 text-figcaption   \"><\/figcaption><\/figure>                <\/div>\n                <div class=\" col-span-12 sm:col-span-7  md:col-span-5  lg:col-start-8 lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>Boxes were produced on the system, from which the test specimens were then cut out. For each material variant, several test specimens were taken in the direction of installation (0\u00b0) and in the strand direction (90\u00b0).<\/p>\n<p>In addition, the same boxes were produced without the strand forming unit in order to compare the results and evaluate the developed system.<\/p>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_3f2e4dc3bfe9dc5e68284b8e8a420f0e\" class=\"toc-marker -top-[--toc-height] \" name=\"Sample+testing\" data-tocmarker=\"Sample+testing\"><\/a>\n\n\n\n    <section id=\"paragraph-and-image-block_1d166704c3db0d72d63eecd7a215d09d\" class=\"block-paragraph-and-image blocksection imgRightTextLeft whiteBack imgRightTextLeft  bg-white  relative  \">\n                <div class=\"theGridWrapper \">\n            <div class=\"theGrid12\">\n                                    <h2 class=\" col-span-12  md:col-span-3 font-semibold font-serif text-xl md:text-right   text-balance \">\n                        <div class=\"md:origin-bottom-right largeToNormal\">\n                            Examination of test specimens                        <\/div>\n                    <\/h2>\n                                <div class=\" col-span-12  sm:col-span-7 md:col-span-4  lg:col-span-4 wysiwyg hyphens-auto \">\n                    <p>The test specimens for examining the surface quality were taken from the side walls of the boxes. A laser scanning microscope was used to determine the surface roughness of the additively manufactured boxes. The fiber orientation was determined using CT analyses.<\/p>\n<p>For the mechanical test, rectangular strips with four sides each were taken from the manufactured boxes and tested on a universal testing machine.<\/p>\n<p>The test results were summarized in a report and can be used for further optimization of process and material.<\/p>\n                <\/div>\n                <div class=\" col-span-12 sm:col-span-5  md:col-span-5   lg:col-span-5 lg:col-start-8 relative flex flex-col items-end \">\n                    <figure class=\" relative flex flex-col items-end origin-top-left bigInMiddle fullOpacityInMiddle \"><img decoding=\"async\"  class=\"order-1\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-7.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-7.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-7-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-7-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/12\/Step-7-768x768.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1080\" height=\"1080\" alt=\"Step-7\" loading=\"lazy\" \/><figcaption class=\" order-2  text-figcaption\"><\/figcaption><\/figure>                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<a id=\"toc-marker-block_3fc1f70514b9dac9c778d614eb075ee5\" class=\"toc-marker -top-[--toc-height] \" name=\"Contact\" data-tocmarker=\"Contact\"><\/a>\n\n<section id=\"wysiwyg-person-block_7b8322a18b67dee247d2597bdfd98b1a\" class=\" block-wysiwyg-person blocksection  bg-bluegrey30 py-2xl\">\n        <div class=\"theGridWrapper\">\n        <div class=\"theGrid12\">\n            <div class=\"col-span-12  xs:col-span-6  sm:col-start-2  sm:col-span-6  md:col-start-2  md:col-span-5 xl:col-start-2 xl:col-span-5 \">\n                <div class=\"wysiwyg hyphens-auto  \">\n                    <h3><strong>Your project deserves the best solution &#8211; we support you with it<\/strong><\/h3>\n<p>Benefit from our many years of experience and comprehensive expertise in material and process development. Together with you, we develop innovative and customized solutions that harmonize your technical requirements and design wishes.<\/p>\n<p>Do you have any questions or need support with the implementation of your projects? Please contact us for a non-binding consultation &#8211; we look forward to hearing from you!<\/p>\n                <\/div>\n            <\/div>\n                                        <div class=\"col-span-12 xs:col-span-6  sm:col-span-5  md:col-start-8  md:col-span-4  xl:col-start-9  xl:col-span-3  flex flex-col gap-base \">\n                                                <section class='group relative text-[4vw]  xs:text-xs !leading-tight bg-white xs:before:pt-[142%] before:block shadow-xs focus-within:shadow-xl bigInMiddle   '>\n        <div class='xs:absolute top-0 h-full w-full flex flex-col '>\n            <header class='relative flex-shrink-0 xs:h-[35%] flex xs:justify-center bg-gradient-to-b from-bluelightest to-blue '>\n                <canvas data-dn-animate=\"true\" data-dn-animation-speed=\"0.00095\" id=\"curves-1555\" class=\"absolute xs:inset-0 w-full h-16 xs:h-full noprint\"><\/canvas>\n                <div class='relative w-1\/5  xs:w-1\/2 bigInMiddle'>\n                    <figure class=\"dn_no_select xs:absolute ml-xs xs:ml-auto    b-0 border-0 border-bluegrey30 rounded-full w-full h-auto object-cov overflow-hidden translate-y-[49%] scale-90 \"><img decoding=\"async\"  class=\"dn-no-drag w-full h-auto object-cover\"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann.jpg 1080w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann-748x748.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann-335x335.jpg 335w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/05\/Rainer-Dahlmann-768x768.jpg 768w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" width=\"1080\" height=\"1080\" alt=\"Rainer-Dahlmann\" loading=\"lazy\" \/><\/figure>                <\/div>\n                <div class=\"absolute top-0 right-0 pt-xs pr-2xs dn_no_select\">\n                        <a data-con-tap href=\"\/vcard\/?id=1555\" class=\" text-white text-xl no-underline items-center leading-none hover:scale-125 hover:text-white block flex content-center justify-center transition-all duration-200 ease-in-out veryLargeToNormal    \"  data-content='\/vcard\/?id=1555'  download  target=\"_self\">\n                    <span class='material-symbols-outlined -mt-2'> download <\/span>\n                    <\/a>\n                <\/div>\n            <\/header>\n            <main class='flex-grow flex flex-col pt-base xs:pt-[26%] w-full pl-[25%] pr-base  xs:px-[1em] md:gap-3xs'>\n                <abbr class='prefix xs:text-center xs:before:content-[\"\\00A0\"] xs:after:content-[\"\\00A0\"] '>Prof. Dr. rer. nat.<\/abbr>\n                <h2 class=\"font-semibold xs:text-center text-[1.2em] \">Rainer Dahlmann<\/h2>\n                                <div class=\"xs:text-center  \">\n                    Scientific director and Head of Center for Analysis and Testing of Plastics (KAP)                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strand forming unit, the determination of heat flow and cooling capacity as well as processing tests with the client&#8217;s material.<\/p>\n","protected":false},"author":3,"featured_media":5313,"parent":5642,"menu_order":96,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":true,"footnotes":""},"class_list":["post-5754","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Material qualification for automotive applications for a material manufacturer | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The project included a design concept for the strand forming unit, the determination of heat flow and cooling capacity as well as processing tests with the client&#039;s material.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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