{"id":3679,"date":"2024-10-08T07:47:04","date_gmt":"2024-10-08T07:47:04","guid":{"rendered":"https:\/\/ikv-aachen.de\/rp\/smellstop-geruchsreduzierung-als-schluesseltechnologie-fuer-den-einsatz-von-rezykliertem-post-consumer-polyethylen\/"},"modified":"2024-12-18T14:07:58","modified_gmt":"2024-12-18T14:07:58","slug":"smellstop-odour-reduction-as-a-key-technology-for-the-use-of-recycled-post-consumer-polyethylene","status":"publish","type":"cpt_ikv_rp","link":"https:\/\/ikv-aachen.de\/en\/rp\/smellstop-odour-reduction-as-a-key-technology-for-the-use-of-recycled-post-consumer-polyethylene\/","title":{"rendered":"Smellstop &#8211; Odour reduction as a key technology for the use of recycled post-consumer polyethylene"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_41c0b09d61d7c040a758f19a5361291f .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_41c0b09d61d7c040a758f19a5361291f .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_41c0b09d61d7c040a758f19a5361291f\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Odour reduction as a key technology in the reuse of post-consumer polyethylene                <\/h2>\n                                    <div class=\"mt-base text-blue text-sm font border-l-8  border-blue pl-base my-12 leading-normal \">\n                        To promote the recycling of post-consumer polyethylene and reduce downcycling, odor reduction is emerging as a crucial technology. The funding initiative &#8216;Resource-Efficient Circular Economy \u2013 Plastic Recycling Technologies (KuRT)&#8217; aims to sustainably increase the recycling rate                    <\/div>\n                                            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<p class=\"wp-block-paragraph\">Currently, mainly fossil-based virgin materials are used for the production of plastic packaging. Although a recycling rate of around 43% could be achieved for plastic packaging within the lightweight packaging (LVP) collection in 2019 and around 74% of plastic packaging wasrecyclable in 2020, PCR use for virgin packaging was only around 3%. The remaining recyclate was used for lower-value products(downcycling) or recycled thermally. Increasing the recycling rate while simul\u0002taneously reducing downcycling isthe aim of the Resource Efficient Circular Economy &#8211; Plastics Recycling Technologies (KuRT) funding initiative.<\/p>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/033R387A_Projektplan-zur-Identifizierung-und-Reduzierung-unangenehmer-Gerueche-bei-der-Herstellung-von-Blasfolien-aus-Regranulat.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/033R387A_Projektplan-zur-Identifizierung-und-Reduzierung-unangenehmer-Gerueche-bei-der-Herstellung-von-Blasfolien-aus-Regranulat-748x658.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/033R387A_Projektplan-zur-Identifizierung-und-Reduzierung-unangenehmer-Gerueche-bei-der-Herstellung-von-Blasfolien-aus-Regranulat-1536x1352.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/033R387A_Projektplan-zur-Identifizierung-und-Reduzierung-unangenehmer-Gerueche-bei-der-Herstellung-von-Blasfolien-aus-Regranulat-768x676.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1352\" alt=\"Smellstop emg\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Project plan for the identification and reduction of unpleasant odours in the production of blown film from regranulate<\/figcaption><\/figure>\n\n\n<p class=\"wp-block-paragraph\">During the conception phase, a strong odour (especially during processing) of recyclates was identified as an obstacle to the wide\u0002spread use of recycled content in packaging products. Thus odour loads in PCR materials must be minimized, in order to increase product acceptance and achieve a resource-efficient circular economy in the area of lightweight packagings. To this end, the first step is to analyze odour-causing substances and reduce them by targeted process engineering as a key technology for the recycling of lightweight packaging. Since August 2023, the project partners Institute for Plastics Processing (consortium leader), 3S GmbH, Co\u0002perion GmbH, Kreyenborg GmbH &amp; Co. KG, Reifenh\u00e4user Cast Sheet Coating GmbH &amp; Co. KG, RKW SE and Siegwerk Druckfarben AG &amp; Co. KGaA are working on the holistic process engineering reduction of odour contamination in PCR along the entire value chain of PCR-PE films<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In this process, shredded PCR polyethylene film pieces (flakes) are first subjected to thermal pretreatment in an infrared dryer and silo storage at elevated temperature under the influence of water vapor. They are then processed into regranulate using a suitable degassing strategy. Finally a virgin polyethylene film is produced in a blown film and flat film extrusion line. Here, the process parameters are to be optimized to keep odour development as low as possible. At the same time, a sensor will be developed to quantify the odours generated in the production-related plant environment in order to provide information on any necessary adjustments to the process parameters.<\/p>\n\n\n\n<details class=\"wp-block-details is-layout-flow wp-block-details-is-layout-flow\"><summary>Project Data and Funding<\/summary>\n<p class=\"wp-block-paragraph\">We would like to thank the BMBF for funding the project (funding code 033R387A) and the project partnersfor their cooperation.<br><strong>Project Duration:<\/strong> 01.08.2023 &#8211; 31.07.2026<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Project Partners<\/h2>\n\n\n<section id=\"logo-bar-block_c96729ebeebde7b4548e705289decb79\" class=\"block-logo-bar py-2xl  clear-both\">\n    <div class=\"theGridWrapper overflow-hidden  \">\n        <div class=\"grid grid-cols-[repeat(auto-fill,minmax(140px,1fr))] gap-base\">\n                            <figure class=\" relative h-full  \"><img decoding=\"async\" fetchpriority=\"low\"  class=\" object-contain w-full h-full mb-base  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/BMFTR.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/BMFTR.png 500w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/10\/BMFTR-335x335.png 335w\" sizes=\"auto, (max-width: 748px) 100vw, 748px\" width=\"500\" height=\"500\" alt=\"BMFTR\" loading=\"lazy\" \/><\/figure>                                <\/div>\n    <\/div>\n<\/section>\n\n\n\n<h2 class=\"wp-block-heading\">Keywords<\/h2>\n<\/details>\n","protected":false},"excerpt":{"rendered":"<p>To promote the recycling of post-consumer polyethylene and reduce downcycling, odor reduction is emerging as a crucial technology. The funding initiative &#8216;Resource-Efficient Circular Economy \u2013 Plastic Recycling Technologies (KuRT)&#8217; aims to sustainably increase the recycling rate<\/p>\n","protected":false},"featured_media":3166,"parent":0,"template":"","tags":[879,922],"research_fields":[840,856,623],"class_list":["post-3679","cpt_ikv_rp","type-cpt_ikv_rp","status-publish","has-post-thumbnail","hentry","tag-circular-economy","tag-mechanisches-recycling","research_fields-circular-economy","research_fields-extrusion-en","research_fields-kunststoffanalyse-und-pruefung"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Smellstop - Odour reduction as a key technology for the use of recycled post-consumer polyethylene | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"To promote the recycling of post-consumer polyethylene and reduce downcycling, odor reduction is emerging as a crucial technology. 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