{"id":12182,"date":"2026-04-15T14:04:37","date_gmt":"2026-04-15T12:04:37","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/optimization-of-the-flow-front-speed-in-cascade-injection-moulding\/"},"modified":"2026-04-15T14:08:42","modified_gmt":"2026-04-15T12:08:42","slug":"optimization-of-the-flow-front-speed-in-cascade-injection-moulding","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/optimization-of-the-flow-front-speed-in-cascade-injection-moulding\/","title":{"rendered":"Optimization of the flow front speed in cascade injection moulding"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_beaa1c95d093d5de6d95a605f9702059 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_beaa1c95d093d5de6d95a605f9702059 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_beaa1c95d093d5de6d95a605f9702059\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor&#8217;s thesis or master&#8217;s thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The aim of the work is the simulative investigation of factors influencing the flow front speed in cascade injection molding.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/04\/Stuwi-Optimierung-der-Fliessfrontgeschwindigkeit-im-Kaskadenspritzgiessen.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/04\/Stuwi-Optimierung-der-Fliessfrontgeschwindigkeit-im-Kaskadenspritzgiessen-748x499.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/04\/Stuwi-Optimierung-der-Fliessfrontgeschwindigkeit-im-Kaskadenspritzgiessen-1536x1024.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/04\/Stuwi-Optimierung-der-Fliessfrontgeschwindigkeit-im-Kaskadenspritzgiessen-768x512.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi-Optimierung der Flie\u00dffrontgeschwindigkeit im Kaskadenspritzgie\u00dfen\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; Oerlikon HRSflow<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Hot runner system for cascade injection moulding of a spoiler <\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">Topic of the work:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Injection molding is a cyclical manufacturing process in which plasticized plastic is injected under high pressure into a shaping tool cavity. Cascade injection molding is used in this process to produce large components with long flow paths. This is used in the automotive sector in particular for the production of exterior components such as bumpers and interior components such as instrument panels. Against the background of rising quality requirements and the increased use of recycled materials, the question arises as to how the injection phase influences the resulting component quality.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The work is related to this research project:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">You are writing the thesis as part of the &#8220;OptiKas&#8221; research project, which deals with the injection phase in cascade injection molding. The project aims to develop a routine for achieving a constant flow front speed. Strong local delays and accelerations of the flow front should be avoided, as these have a negative effect on component quality. This should reduce the amount of waste produced and increase productivity through an efficient set-up process.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The aim of the work is to identify and analyze factors influencing the flow front speed in cascade injection molding using injection molding simulation. To this end, an injection molding simulation for an existing cascade mold will first be set up, which will then be used to investigate the influence of various parameters on the flow front speed. For example, the focus could be on the influence of geometry or the movement of the hot runner needle.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your task:<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_fd2155ab7ce26f5c4329d162693310e0 table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_fd2155ab7ce26f5c4329d162693310e0\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >For a Bachelor&#039;s thesis, you will work on the following tasks<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > For a Master&#039;s thesis, you will work on the following tasks<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Familiarization with the basics of cascade injection moulding<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Familiarization with the basics of cascade injection moulding<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Development of a simulation model to investigate the flow front velocity in cascade injection molding <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' >Development of a simulation model to investigate the flow front velocity in cascade injection molding<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Carrying out injection molding simulations to investigate the influence of the hot runner valve gate needle on the volume flows through the individual hot runner nozzles<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Identification of input and output variables<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >  <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' >Execution and analysis of injection molding simulations in the form of a parameter study<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your profile:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Technical or scientific studies (mechanical engineering, industrial engineering, automation technology, computational engineering science (CES), simulation sciences)<\/li>\n\n\n\n<li>Previous knowledge of plastics processing or injection molding simulation is an advantage, but not essential, as you will learn the necessary skills as part of your work.<\/li>\n\n\n\n<li>Interest in simulative work<\/li>\n\n\n\n<li>Structured, independent and autonomous way of working<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Your benefits:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Work in a young, motivated team<\/li>\n\n\n\n<li>Independent work with intensive support<\/li>\n\n\n\n<li>Co-design of current research projects<\/li>\n\n\n\n<li>Individual coordination of tasks and time frame<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you are interested in writing your thesis at IKV and in this task, please get in touch with me. We agree on the exact scope of content and schedule individually.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The aim of the work is the simulative investigation of factors influencing the flow front speed in cascade injection molding.<\/p>\n","protected":false},"featured_media":12181,"parent":0,"template":"","srtk":[807,808],"research_fields":[813,1174],"esl":[685],"class_list":["post-12182","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-injection-moulding","research_fields-simulation-en","esl-simulative"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Optimization of the flow front speed in cascade injection moulding | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The aim of the work is the simulative investigation of factors influencing the flow front speed in cascade 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