{"id":12953,"date":"2026-06-23T10:20:53","date_gmt":"2026-06-23T08:20:53","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/analysis-of-the-demolding-process-in-injection-molding\/"},"modified":"2026-06-23T10:26:22","modified_gmt":"2026-06-23T08:26:22","slug":"analysis-of-the-demolding-process-in-injection-molding","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/analysis-of-the-demolding-process-in-injection-molding\/","title":{"rendered":"Analysis of the Demolding Process in Injection Molding"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_9dacec105263726372e6e0ae1d7e23c4 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_9dacec105263726372e6e0ae1d7e23c4 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_9dacec105263726372e6e0ae1d7e23c4\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor&#8217;s thesis or master&#8217;s thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                Investigate the demoulding behaviour of thermoplastics on injection moulding tools with differently structured cavity surfaces.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/06\/Stuwi-Analyse-des-Entformungsprozesses-beim-Spritzgiessen.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/06\/Stuwi-Analyse-des-Entformungsprozesses-beim-Spritzgiessen-748x500.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/06\/Stuwi-Analyse-des-Entformungsprozesses-beim-Spritzgiessen-1536x1027.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/06\/Stuwi-Analyse-des-Entformungsprozesses-beim-Spritzgiessen-768x514.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1027\" alt=\"Stuwi-Analyse des Entformungsprozesses beim Spritzgie\u00dfen\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Possible set-up for measuring demoulding forces during injection moulding using structured mould inserts<\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">Topic of the work:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The cavities of injection molds can be machined using a wide variety of manufacturing processes. In addition to conventional machining processes, which produce periodic surface structures in the tool steel, ablative processes can also be used. This includes die-sinking, which uses spark erosion to create aperiodic structures that are recognizable as crater-shaped surfaces. Different surface topographies can affect the flow behavior of the molten plastic within the mould because air pockets form between the molten plastic and the cavity surface, which affect heat transfer. However, the impact on the demolding of the components is still unknown. Therefore, the demolding behavior of tool inserts with different structures will be analyzed.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The work is written in this working group:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Your thesis will be written in the Tooling Engineering working group of the Injection Molding Department. As part of this, you will conduct experiments to investigate the influence of tool design on process behavior, with a focus on the cavity area that shapes the part.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Scope of your thesis:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The goal of your work is to analyze the influence of the surface structures of mold cavities on the ejection forces in the injection molding process.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your task:<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_7c0ee879c67b44518a93805b982c9155 table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_7c0ee879c67b44518a93805b982c9155\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >For a Bachelor&#039;s thesis, you will work on the following tasks<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > For a Master&#039;s thesis, you will work on the following tasks<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Literature Review on the Influence of Surface Roughness on the Demolding Process of Injection-Molded Parts <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Literature Review on the Influence of Surface Roughness on the Demolding Process of Injection-Molded Parts<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Selecting a suitable molded part and integrating force measurement sensors <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Selecting a suitable molded part and integrating force measurement sensors<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Injection Molding Tests with Differently Structured Mold Inserts <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Injection Molding Tests with Differently Structured Mold Inserts and Various Mold Compounds<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Analysis of Ejection Force Measurements <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Analysis of Ejection Force Measurements<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Analysis of the Surface Roughness of Molded Parts in the Microscopy Laboratory <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Analysis of the Surface Roughness of Molded Parts in the Microscopy Laboratory<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >  <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' >Investigation of the flow behavior of the molding compounds in the selected Mould by evaluating achievable flow path lengths<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your profile:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>A degree in engineering or the natural sciences (mechanical engineering, industrial engineering, materials science, applied polymer science&#8230;)<\/li>\n\n\n\n<li>Initial experience in plastics processing and ideally in injection molding<\/li>\n\n\n\n<li>Interest in practical work on injection molding machines and microscopy<\/li>\n\n\n\n<li>Independent, structured and autonomous work<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">These are your benefits:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Independent work with intensive support<\/li>\n\n\n\n<li>Individual coordination of tasks and time frame<\/li>\n\n\n\n<li>Co-design of current research projects<\/li>\n\n\n\n<li>Experimental work on industrial plants<\/li>\n\n\n\n<li>Immediate start possible<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If the task appeals to you and you would like to start your thesis at IKV, you are welcome to contact me by phone, e-mail or in person at the institute. We will then tailor the schedule and the exact scope of your work to your individual preferences.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Determine the demolding behavior of thermoplastics on injection-molding tool cavity surfaces with different textures.<\/p>\n","protected":false},"featured_media":12946,"parent":0,"template":"","srtk":[807,808],"research_fields":[813],"esl":[683],"class_list":["post-12953","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-injection-moulding","esl-experimental"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Analysis of the Demolding Process in Injection Molding | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"Determine the demolding behavior of thermoplastics on injection molding tool cavity surfaces with different textures.\" \/>\n<meta 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