{"id":13152,"date":"2026-07-09T12:49:11","date_gmt":"2026-07-09T10:49:11","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/model-based-slicing-strategy-for-graded-load-bearing-seam-structural-components\/"},"modified":"2026-07-09T13:01:49","modified_gmt":"2026-07-09T11:01:49","slug":"model-based-slicing-strategy-for-graded-load-bearing-seam-structural-components","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/model-based-slicing-strategy-for-graded-load-bearing-seam-structural-components\/","title":{"rendered":"Model-Based Slicing Strategy for Graded, Load-Bearing SEAM Structural Components"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_16a535ad6774d778ea90cc60daf6149c .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_16a535ad6774d778ea90cc60daf6149c .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_16a535ad6774d778ea90cc60daf6149c\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor&#8217;s thesis or master&#8217;s thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                Development of a model-based slicer to specifically vary fibre orientation and fibre volume fraction in load-bearing structural components.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/07\/Stuwi-Modellbasierte-Slicingstrategie-fuer-gradierte-lasttragende-SEAM\u2011Strukturbauteile.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/07\/Stuwi-Modellbasierte-Slicingstrategie-fuer-gradierte-lasttragende-SEAM\u2011Strukturbauteile-748x499.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/07\/Stuwi-Modellbasierte-Slicingstrategie-fuer-gradierte-lasttragende-SEAM\u2011Strukturbauteile-1536x1024.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/07\/Stuwi-Modellbasierte-Slicingstrategie-fuer-gradierte-lasttragende-SEAM\u2011Strukturbauteile-768x512.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi-Modellbasierte Slicingstrategie f\u00fcr gradierte, lasttragende SEAM\u2011Strukturbauteile\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; Perplexity<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Tapered control arm <\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">Topic of the work:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Load-bearing structural components, such as control arms in the automotive industry, require locally tailored fiber architectures to optimize stiffness, fatigue strength, and failure behavior. However, conventional manufacturing processes allow for such local variations in fiber orientation and fiber volume fraction only with significant experimental and tooling effort. In contrast, plasticizing additive manufacturing (SEAM) offers the possibility of specifically influencing the fiber architecture during layer-by-layer deposition by actively controlling web guidance and local material flows.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This requires a model-based slicing and path planning strategy that guides fiber orientations along local load paths and varies fiber volume fractions in critical areas of a structural component. As part of this thesis, the goal is to develop such a strategy, implement it in an existing slicer prototype, and integrate it with the existing extruder control system via a suitable interface in order to experimentally demonstrate the effect of graded fiber architectures.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The work is related to this research project:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The work is part of the Collaborative Research Center TRR 402 &#8220;DediGrad&#8221;. This project investigates production methods for the optimal combination of fiber-reinforced composite and polymer technologies in order to create structural components with locally tailored properties. The focus is particularly on fiber-reinforced structural components in which fiber orientation and fiber volume fraction are varied locally to specifically adjust stiffness, energy absorption, and failure behavior, thereby reducing stress peaks.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The goal of this work is to use model-based slicing to precisely control graded fiber architectures in load-bearing structural components.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your task:<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_5429a7386d47185c6f9c7c76bbd4910d table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_5429a7386d47185c6f9c7c76bbd4910d\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full'>\n\n<thead class='font-semibold font-serif hidden  text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >For a Bachelor&#039;s thesis, you will work on the following tasks:<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Master's thesis, you will work on the following tasks:' >For a Master&#039;s thesis, you will work on the following tasks:<\/td>\n\t<\/tr>\n\n<\/thead>\n\n<tbody class='lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Introduction to SEAM, web design, and graded fiber architectures <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Master's thesis, you will work on the following tasks:' > In-depth training in SEAM, web design, and graded fiber architectures<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Design and implementation of a slicing strategy for a structural demonstrator (path, TCP speed, base fiber volume content)<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Master's thesis, you will work on the following tasks:' >Design and implementation of an advanced slicing strategy, including simple 1D process model (throughput\/mixing\/residence time) for the same demonstrator<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Extension of a slicer to generate suitable G-code paths and initial integration with the TwinCAT extruder controller <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Master's thesis, you will work on the following tasks:' > Extension of the slicer to include volumetric process planning and implementation of a robust interface to the TwinCAT controller<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Manufacture and preliminary evaluation of demonstrator test specimens <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Master's thesis, you will work on the following tasks:' > Manufacture and in-depth evaluation of graded test specimens through mechanical testing<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your profile:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>A degree in engineering or the natural sciences (e.g., mechanical engineering, industrial engineering, automation technology, CES, simulation sciences&#8230;)<\/li>\n\n\n\n<li>Interest in additive manufacturing<\/li>\n\n\n\n<li>Experience with programming languages<\/li>\n\n\n\n<li>A basic understanding of slicing and path planning is helpful<\/li>\n\n\n\n<li>Independent, structured and autonomous work<\/li>\n\n\n\n<li>Interest in working on pioneering research projects<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you are interested in this exciting range of topics and would like to help shape the future of additive manufacturing, we will be happy to work together to develop a topic tailored to your needs. Feel free to contact me by e-mail, phone or in person at the IKV. I look forward to your message!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The goal of this work is to use model-based slicing to precisely control graded fiber architectures in load-bearing structural components.<\/p>\n","protected":false},"featured_media":13151,"parent":0,"template":"","srtk":[807,808],"research_fields":[839,809,1174],"esl":[685],"class_list":["post-13152","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-additive-manufacturing","research_fields-fiber-reinforced-plastics","research_fields-simulation-en","esl-simulative"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Model-Based Slicing Strategy for Graded, Load-Bearing SEAM Structural Components | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"Development of a model-based slicer to specifically vary fiber 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