{"id":14070,"date":"2026-10-07T13:27:26","date_gmt":"2026-10-07T11:27:26","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/analysis-of-the-influence-of-coated-mold-surfaces-on-part-quality-in-injection-molding\/"},"modified":"2026-10-07T13:31:43","modified_gmt":"2026-10-07T11:31:43","slug":"analysis-of-the-influence-of-coated-mold-surfaces-on-part-quality-in-injection-molding","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/analysis-of-the-influence-of-coated-mold-surfaces-on-part-quality-in-injection-molding\/","title":{"rendered":"Analysis of the Influence of Coated Mold Surfaces on Part Quality in Injection Molding"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_218906c27376e90a88c1c8212d713ce2 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_218906c27376e90a88c1c8212d713ce2 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_218906c27376e90a88c1c8212d713ce2\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor&#8217;s Thesis or Master&#8217;s Thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The goal of your work is to manufacture injection-molded parts using coated tool inserts and to evaluate the quality of the parts.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Analyse-des-Einflusses-beschichteter-Werkzeugoberflaechen.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Analyse-des-Einflusses-beschichteter-Werkzeugoberflaechen-748x499.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Analyse-des-Einflusses-beschichteter-Werkzeugoberflaechen-1536x1024.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Analyse-des-Einflusses-beschichteter-Werkzeugoberflaechen-768x512.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi-Analyse des Einflusses beschichteter Werkzeugoberfl\u00e4chen\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \"><\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">Topic of the Thesis<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Conventional contact temperature sensors are relatively slow to respond, which makes it difficult to monitor the process. Furthermore, they provide only a single-point measurement. Coated mold surfaces in the form of thin-film sensors offer decisive advantages in this regard: They allow for the dense placement of individual measurement points at a distance of only about 500 nm from the melt. This provides new insights into the thermal behavior of injection molding with extremely high spatial and temporal resolution. Thus, thin-film sensors could make a decisive contribution to advanced temperature analysis. The only remaining question is whether the coating affects part quality or whether processability is actually improved by better flow properties at the mold surface.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">This work is related to this research project<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">This work is being conducted as part of the \u201cSITO\u201d project, which aims to conduct a detailed investigation and modeling of weld seam formation while taking prevailing process conditions into account. To this end, a thin-film temperature sensor system is being developed in collaboration with Leibniz University in Hanover.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The goal of your work is to use existing thin-film sensors in injection molding and to examine the dimensional accuracy of the components produced using this method. Any shrinkage effects will be attributed to the residual stresses that develop within the component.<\/p>\n\n\n<style type=\"text\/css\">#table-from-csv-block_885b50ca2f9205820ab5dab3e75260af table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_885b50ca2f9205820ab5dab3e75260af\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full'>\n\n<thead class='font-semibold font-serif hidden  text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a bachelor's thesis, you will address the following tasks' >For a bachelor&#039;s thesis, you will address the following tasks<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a master's thesis, you will address the following tasks' >For a master&#039;s thesis, you will address the following tasks<\/td>\n\t<\/tr>\n\n<\/thead>\n\n<tbody class='lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a bachelor's thesis, you will address the following tasks' >Designing the experimental setup for your injection molding tests (varying the process parameters and temperature sensors)<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a master's thesis, you will address the following tasks' >Designing the experimental setup for your injection molding tests (varying the process parameters and temperature sensors)<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a bachelor's thesis, you will address the following tasks' >Conducting the injection molding experiments as a parameter study<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a master's thesis, you will address the following tasks' >Conducting the injection molding experiments as a parameter study<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a bachelor's thesis, you will address the following tasks' >Analysis of the process influence of the sensor system on the properties of the manufactured test specimens using optical strain measurement and residual stress measurement via the borehole method<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a master's thesis, you will address the following tasks' >Evaluation of the recorded temperature profiles<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a bachelor's thesis, you will address the following tasks' ><\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a master's thesis, you will address the following tasks' >Analysis of the influence of the sensor system on the properties of the manufactured test specimens using microscopy, optical strain measurement, and the borehole method<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<ul class=\"wp-block-list\">\n<li>A degree in engineering or the natural sciences (Mechanical Engineering, Industrial Engineering (Mechanical Engineering or Materials and Process Engineering), Materials Science, Automation Engineering, or Computational Engineering Science (CES))<\/li>\n\n\n\n<li>Practical experience in plastics processing and measurement and sensor technology is helpful for getting started, but is not a requirement<\/li>\n\n\n\n<li>You should have a passion for plastics engineering. Depending on your area of study and interests, your work can be focused on design, simulation, or material characterization<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">These are your benefits<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Independent work with intensive guidance<\/li>\n\n\n\n<li>Active participation in current research projects<\/li>\n\n\n\n<li>Individual coordination of tasks and timelines<\/li>\n\n\n\n<li>Work can begin immediately<\/li>\n\n\n\n<li>Experimental work on industrial equipment<\/li>\n\n\n\n<li>Quick turnaround, direct contact for questions during the project<\/li>\n\n\n\n<li>A varied mix of research, experimental work, and analysis<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you&#8217;re interested in writing a thesis at the IKV and in this topic, please feel free to contact me. We&#8217;ll work out the exact scope and timeline together on an individual basis.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The goal of your work is to manufacture injection-molded parts using coated tool inserts and to evaluate the quality of the parts.<\/p>\n","protected":false},"featured_media":14020,"parent":0,"template":"","srtk":[807,808],"research_fields":[813,842],"esl":[683],"class_list":["post-14070","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-injection-moulding","research_fields-plasma-technology","esl-experimental"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Analysis of the Influence of Coated Mold Surfaces on Part Quality in Injection Molding | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The goal of your work is to manufacture injection-molded 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