{"id":14076,"date":"2026-10-12T13:02:28","date_gmt":"2026-10-12T11:02:28","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/the-future-of-h%e2%82%82-manufacturing-and-testing-of-innovative-plasma-coated-metal-plastic-hybrid-composites\/"},"modified":"2026-10-12T13:04:29","modified_gmt":"2026-10-12T11:04:29","slug":"the-future-of-h%e2%82%82-manufacturing-and-testing-of-innovative-plasma-coated-metal-plastic-hybrid-composites","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/the-future-of-h%e2%82%82-manufacturing-and-testing-of-innovative-plasma-coated-metal-plastic-hybrid-composites\/","title":{"rendered":"The Future of H\u2082: Manufacturing and Testing of Innovative Plasma-Coated Metal-Plastic Hybrid Composites"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_fc6411bd8c84d278fb31ab776419d67d .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_fc6411bd8c84d278fb31ab776419d67d .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_fc6411bd8c84d278fb31ab776419d67d\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Research Laboratory                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The goal of your work is to produce and investigate laser-welded hybrid joints between plasma-coated metals and plastics for the H\u2082 industry.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Herstellung-und-Pruefung-innovativer-plasmabeschichteter-Metall-Kunststoff-Hybridverbunde.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Herstellung-und-Pruefung-innovativer-plasmabeschichteter-Metall-Kunststoff-Hybridverbunde-748x499.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Herstellung-und-Pruefung-innovativer-plasmabeschichteter-Metall-Kunststoff-Hybridverbunde-1536x1024.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2026\/10\/Stuwi-Herstellung-und-Pruefung-innovativer-plasmabeschichteter-Metall-Kunststoff-Hybridverbunde-768x512.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi Herstellung und Pr\u00fcfung innovativer plasmabeschichteter Metall-Kunststoff Hybridverbunde\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Exemplary experimental setup for the metal-plastic hybrid composites produced<\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">Topic of the Thesis<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The hydrogen economy places the highest demands on materials and joining technologies: Structures must be extremely dense, lightweight, and yet highly durable. Metal-plastic hybrid joints are used precisely where such high-performance interfaces are required\u2014for example, at connection points in innovative pressure tanks, for sealing and electrical connections in electrolyzers, or in flange systems for plastic-based piping. A direct bond between the materials can only be achieved through a weak micro-form-fit connection. Plasma coating of the metal samples specifically optimizes the adhesion of the laser-welded plastic to the metal plate to achieve a material- and form-fit bond without adhesives. In this project, you\u2019ll dive right into applied research: You\u2019ll fabricate your own plastic samples, join them to coated metal components via laser welding, and then characterize the hybrid composites mechanically and microscopically.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>This thesis is related to this research project<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">This project paper is being written in the Joining Technology research group, which specializes in plastic welding and hybrid composites. In this research group, we focus on various welding processes and, through our research, investigate the creation of optimal joints between plastics as well as between plastics and metals.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The objective of this thesis is the fabrication and experimental characterization of laser-joined metal-plastic hybrid joints. Through the systematic recording of process parameters and subsequent mechanical testing, the effects of the process on the joint properties at the interface are to be understood and documented in a manner that ensures quality.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your Tasks<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_ad44ecd5c2a1a337313a6a32d48f0f4c table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_ad44ecd5c2a1a337313a6a32d48f0f4c\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full'>\n\n<thead class='font-semibold font-serif hidden  text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For your research lab, you will work on the following tasks' >For your research lab, you will work on the following tasks<\/td>\n\t<\/tr>\n\n<\/thead>\n\n<tbody class='lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For your research lab, you will work on the following tasks' >Production of laser-joined plastic-to-metal test specimens<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For your research lab, you will work on the following tasks' >Mechanical characterization and evaluation of the results<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For your research lab, you will work on the following tasks' >Microscopic characterization of the joint zone<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For your research lab, you will work on the following tasks' >Recording of test results<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your Profile<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>General Mechanical Engineering Program<\/li>\n\n\n\n<li>Basic understanding of plastics processing and joining processes<\/li>\n\n\n\n<li>Ability to work independently and in a structured manner<\/li>\n\n\n\n<li>Some prior laboratory experience is desirable<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">These are your benefits<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Work in a young, motivated team<\/li>\n\n\n\n<li>Independent work with close supervision<\/li>\n\n\n\n<li>Opportunity to contribute to current research projects<\/li>\n\n\n\n<li>Experimental work on industrial equipment<\/li>\n\n\n\n<li>Prompt processing, direct contact for questions during the process<\/li>\n\n\n\n<li>A varied mix of experimental work and data analysis<\/li>\n\n\n\n<li>Can start immediately<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you&#8217;re interested in this assignment, please feel free to contact me. We&#8217;ll work out the exact scope and timeline together on a case-by-case basis.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The goal of your work is to produce and investigate laser-welded hybrid joints between plasma-coated metals and plastics for the H\u2082 industry.<\/p>\n","protected":false},"featured_media":14075,"parent":0,"template":"","srtk":[814],"research_fields":[834,1027],"esl":[683],"class_list":["post-14076","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-research-lab","research_fields-hydrogen-technologies","research_fields-joining-technologies","esl-experimental"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>The Future of H\u2082: Manufacturing and Testing of Innovative Plasma-Coated Metal-Plastic Hybrid Composites | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The goal of your work is to produce and 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