{"id":5805,"date":"2024-07-15T07:51:27","date_gmt":"2024-07-15T07:51:27","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/development-of-an-injection-molding-method-for-the-production-of-highly-oriented-test-specimens\/"},"modified":"2025-01-21T08:21:53","modified_gmt":"2025-01-21T08:21:53","slug":"development-of-an-injection-molding-method-for-the-production-of-highly-oriented-test-specimens","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/development-of-an-injection-molding-method-for-the-production-of-highly-oriented-test-specimens\/","title":{"rendered":"Development of an injection molding method for the production of highly oriented test specimens"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_ba93baf3aea40e66e470b74979081a28 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_ba93baf3aea40e66e470b74979081a28 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_ba93baf3aea40e66e470b74979081a28\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor- or Master thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The aim of your work will be to derive requirements for the mold design based on these investigations and to design a modular mold                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<p class=\"wp-block-paragraph\">Short-fiber-reinforced thermoplastics (SFT) are predominantly processed using the injection molding process, as this method enables the economical, high-quality and automatic production of components. Due to the flow conditions within the melt, however, a layer structure with different fiber orientations is created across the wall thickness. This local anisotropy makes it difficult to experimentally investigate material fatigue under oscillating load, as the orientation of the fibers has a considerable influence on the micromechanical damage mechanisms present. For the investigation of fatigue behavior, a suitable injection molding tool is therefore to be developed with which it is possible to produce a tube geometry with a homogeneous, highly oriented fiber orientation. With a thesis at IKV, you have the opportunity to acquire comprehensive knowledge of the injection molding process and the development of injection molds and thus contribute to the further development of the process.<\/p>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl items-center justify-center before:absolute before:top-0 before:bottom-0 before:left-[var(--space-xs)] before:right-[var(--space-xs)] before:-z-10 py-xs \"><img decoding=\"async\" style='width: 621px;height: 610px;' class=\"for_tiny \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/07\/Stuwi-Entwicklung-Spritzgiessmethodik.png\" srcset=\"\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"621\" height=\"610\" alt=\"Stuwi Entwicklung Spritzgie\u00dfmethodik\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  px-xs for_tiny\">&copy; IKV<\/span><figcaption class=\"for_tiny text-figcaption justify-end text-right  px-xs \">The properties of thermoplastic plastics are developed during the injection molding process. By altering the flow conditions, it is possible to locally adjust the properties in such a way that the desired characteristics are achieved.<\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\"><strong>The work is related to this research project:<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The fatigue mechanisms in short-fiber-reinforced plastics are not yet fully understood. For this reason, components fail prematurely, are replaced early or have to be over-dimensioned using large amounts of material in order to ensure operational stability. As part of the working group, you will contribute to research into material fatigue and thus support IKV in developing methods for safe dimensioning, taking sustainability into account.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Objective:<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The ideal flow conditions in the mold cavity have already been determined on the basis of numerical preliminary investigations so that a homogeneous, highly oriented fiber orientation distribution can be achieved in a tube specimen. The aim of your work will be to derive requirements for the mould design based on these investigations and to design a modular mould that realizes these flow conditions. You will systematically solve various design tasks, prepare the production and assembly of components and test a prototype of the Mould on the injection molding machine. Subsequent tests on the injection molding machine ultimately lead to an iterative improvement of the mold inserts based on the fiber orientation distribution that forms. You will document the design methodology you use, which enables the transfer of the results of the numerical preliminary investigations, in a Bachelor&#8217;s or Master&#8217;s thesis.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Your task:<\/strong><\/h2>\n\n\n<style type=\"text\/css\">#table-from-csv-block_e1151582c056dbc62fa6800596dbf37c table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_e1151582c056dbc62fa6800596dbf37c\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >You will work on the following tasks for a Bachelor&#039;s thesis: <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > For a Master&#039;s thesis you will work on the following tasks:<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Familiarization with injection moulding and toolmaking with a literature search on the state of the art <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Familiarization with injection moulding and toolmaking with a literature search on the state of the art<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Analysis of the injection molding simulations carried out with the aim of deriving requirements for the injection mold component <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Analysis of the injection molding simulations carried out with the aim of deriving requirements for the injection mold component<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Modular conception of the tool component for the fulfillment of partial functions <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Modular conception of the tool component for the fulfillment of partial functions<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Design and manufacture of a prototype of the injection mold with iterative optimization of the component based on the forming fiber orientations <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Design and manufacture of a prototype of the injection mold with iterative optimization of the component based on the forming fiber orientations<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >  <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Evaluation of the influences of the process parameters on the fiber orientation and comparison with the results of the injection molding simulations<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h2 class=\"wp-block-heading\"><strong>Your profile:<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Engineering studies<\/li>\n\n\n\n<li>Independent, solution-oriented and creative way of working<\/li>\n\n\n\n<li>Interest in design work and existing CAD knowledge<\/li>\n\n\n\n<li>Ideally initial experience in injection molding<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Has this vacancy piqued your interest? Apply for a job!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The aim of your work will be to derive requirements for the mold design based on these investigations and to design a modular mold<\/p>\n","protected":false},"featured_media":2293,"parent":0,"template":"","srtk":[807,808],"research_fields":[809],"esl":[683],"class_list":["post-5805","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-fiber-reinforced-plastics","esl-experimental"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Development of an injection molding method for the production of highly oriented test specimens | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"Learn how to systematically develop an injection mold during your work\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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