{"id":5851,"date":"2024-08-07T13:23:58","date_gmt":"2024-08-07T13:23:58","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/ecological-and-economical-lightweight-construction-with-fiber-reinforced-plastics-in-injection-moulded-components\/"},"modified":"2025-01-21T10:15:40","modified_gmt":"2025-01-21T10:15:40","slug":"ecological-and-economical-lightweight-construction-with-fiber-reinforced-plastics-in-injection-moulded-components","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/ecological-and-economical-lightweight-construction-with-fiber-reinforced-plastics-in-injection-moulded-components\/","title":{"rendered":"Ecological and economical lightweight construction with fiber-reinforced plastics in injection-moulded components"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_e356fd0e07a4de6273a2f3a21c190eec .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_e356fd0e07a4de6273a2f3a21c190eec .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_e356fd0e07a4de6273a2f3a21c190eec\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Investigation of the bonding strength and the occurring failure modes of reinforcing fibre structures                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                Do you want to contribute to the structural optimization of a mass-produced component? At the IKV, you will learn how to do it! In your work, you will investigate the bonding strength and failure modes of reinforcing fibre structures.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<p class=\"wp-block-paragraph\">The local reinforcement of injection-moulded components with fiber-reinforced plastics opens up new possibilities for ecological and economical lightweight construction, and the targeted use of very small quantities of carbon or glass fibers allows structures to be reinforced at points subject to particularly high mechanical stress. These reinforcements make it possible to save a great deal of injection moulding material and thus also reduce the weight of the component. For example, 1 gram of fiber-reinforced plastic can save up to 13 grams of injection moulding compound. This enables mass savings in the double-digit percentage range. This significantly improves the ecological footprint of components both during production and over the product life cycle, e.g. in automotive or logistics applications. The bonding strength of such reinforcing fiber structures to the component is a decisive factor in the design process. The accurate determination and prediction of this variable is therefore a key technology.<\/p>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/08\/Oekologischer-und-oekonomischer-Leichtbau.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/08\/Oekologischer-und-oekonomischer-Leichtbau.png 1347w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/08\/Oekologischer-und-oekonomischer-Leichtbau-748x409.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/08\/Oekologischer-und-oekonomischer-Leichtbau-768x420.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1347\" height=\"737\" alt=\"\u00d6kologischer-und-\u00f6konomischer-Leichtbau eng\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Warpage-compensated design of injection-molded parts through local band reinforcements.<\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\"><strong>The work is written in this working group:<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In the Fiber Reinforced Plastics\/Dimensioning\/CAE Methods working group, an algorithm for optimising structures made of fiber-reinforced plastics in injection-moulded components was developed. The research results are validated on a practical component with over 20 million units in circulation.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Objective:<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Investigation of the bond strength and the failure modes of reinforcing fiber structures in injection moulded components and development of methods to take this design parameter into account in component dimensioning.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Your task:<\/h2>\n\n\n<style type=\"text\/css\">#table-from-csv-block_1c5873c5b62314f413c9dd0e7c1de6e2 table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_1c5873c5b62314f413c9dd0e7c1de6e2\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks: For a Master's thesis, you will also work on the following tasks:' >For a Bachelor&#039;s thesis, you will work on the following tasks: For a Master&#039;s thesis, you will also work on the following tasks:<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks: For a Master's thesis, you will also work on the following tasks:' >Empirical investigation and characterisation of bond strength at specimen level Coupling of empirical results with structural simulation software<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks: For a Master's thesis, you will also work on the following tasks:' >Differentiation of the failure modes that occur Strength-driven topology optimisation of reinforced injection moulded components with local reinforcements<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks: For a Master's thesis, you will also work on the following tasks:' >Simulative mapping of the bond strength at specimen and component level  <\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h2 class=\"wp-block-heading\">Your profile<\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Interest in structural simulation; previous knowledge is an advantage, but not required<\/li>\n\n\n\n<li>Interest or previous experience in working with fiber-reinforced plastics is an advantage, but not required<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Would you like to contribute to the structural optimisation of a component that is produced millions of times over? At IKV you will learn how to do this!<\/p>\n","protected":false},"featured_media":4508,"parent":0,"template":"","srtk":[807,808],"research_fields":[809,810],"esl":[685],"class_list":["post-5851","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-fiber-reinforced-plastics","research_fields-lightweight-technologies","esl-simulative"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Ecological and economical lightweight construction with fiber-reinforced plastics in injection-moulded components | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"Would you like to contribute to the structural optimisation of a component that is produced millions of times over? 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