{"id":5856,"date":"2024-07-25T08:04:49","date_gmt":"2024-07-25T08:04:49","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/sustainable-injection-moulding-inline-process-monitoring-during-the-processing-of-pcr\/"},"modified":"2025-01-21T10:24:25","modified_gmt":"2025-01-21T10:24:25","slug":"sustainable-injection-moulding-inline-process-monitoring-during-the-processing-of-pcr","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/sustainable-injection-moulding-inline-process-monitoring-during-the-processing-of-pcr\/","title":{"rendered":"Sustainable injection moulding &#8211; inline process monitoring during the processing of PCR"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_b114d727918127482a0595d0c47af4e3 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_b114d727918127482a0595d0c47af4e3 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_b114d727918127482a0595d0c47af4e3\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor&#8217;s thesis or Master&#8217;s thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                As part of the project, the processing behavior of PCR and virgin material will be investigated for different process settings in a fully automated injection molding production cell. Through integrated sensors in the production cell, inline process data and quality parameters of the component can be recorded.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/06\/Leitthemen-Kreislaufwirtschaft-3-2-scaled.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/06\/Leitthemen-Kreislaufwirtschaft-3-2-748x499.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/06\/Leitthemen-Kreislaufwirtschaft-3-2-1536x1024.jpg 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2024\/06\/Leitthemen-Kreislaufwirtschaft-3-2-768x512.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Leitthemen-Kreislaufwirtschaft-3 eng\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; DF.Fotografie<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Post-consumer recyclate<\/figcaption><\/figure>\n\n\n<p class=\"wp-block-paragraph\">In the interests of a sustainable circular economy, the use of recyclates must be increased. In particular, the processing of post-consumer recyclate (PCR) poses a number of challenges such as process fluctuations due to impurities and degradation. Existing control approaches are reaching their limits due to the strong fluctuations in PCR. In order to compensate for the fluctuations, a process control system based on an AI model is therefore being set up at IKV. Due to the multidimensionality of the process, an AI model can regulate the parameters to be optimised to compensate for process fluctuations in the processing of PCR. This data-driven approach makes it necessary to generate a large amount of data to train the model.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The work is related to this research project:<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In the &#8220;KIOptiPack&#8221; project of the AI Application Hub: Plastic Packaging (BMBF), the processing of recyclates for injection moulding is being optimized on the basis of AI models as part of the German government&#8217;s sustainability and AI strategy. Around 50 partners from the chemical industry (Evonik, LyondellBasell), processors (P\u00f6ppelamnn), system manufacturers (Arburg, Sumitomo) and various research institutes are working together in &#8220;KIOptiPack&#8221;.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Objective:<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The project aims to investigate the processing behavior of PCR and virgin material for different process settings in a fully automated injection molding production cell. Inline process data and quality parameters of the component can be recorded via sensors integrated into the production cell.<\/p>\n\n\n<style type=\"text\/css\">#table-from-csv-block_276451b2f571126198167009cdfd717d table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_276451b2f571126198167009cdfd717d\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis you will work on the following tasks' >For a Bachelor&#039;s thesis you will work on the following tasks<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks' > For a Master&#039;s thesis you will work on the following tasks<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis you will work on the following tasks' >Carrying out tests with a state-of-the-art injection molding machine<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks' > also with special injection molding processes<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='' >Carrying out tests with a state-of-the-art injection molding machine<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='' > also with special injection molding processes<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis you will work on the following tasks' >Variation of materials (virgin material\/PCR) for different packaging geometries<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks' > analysis of the influence of the test parameters on process and component properties<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis you will work on the following tasks' >Analysis of the influence of the test parameters on the process and component properties<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks' > use of existing AI tools for process optimisation and transfer of the results<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis you will work on the following tasks' >Use of existing AI tools for process optimization and transfer of results<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks' > validation of the AI models built using the generated data<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h2 class=\"wp-block-heading\"><strong>Your profile:<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Technical or scientific studies<\/li>\n\n\n\n<li>Interest in practical activities in the technical center<\/li>\n\n\n\n<li>Motivated, careful and independent way of working<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>The project aims to investigate the processing behavior of PCR and virgin material for different process settings in a fully automated injection molding production cell. Inline process data and quality parameters of the component can be recorded via sensors integrated into the production cell.<\/p>\n","protected":false},"featured_media":1836,"parent":0,"template":"","srtk":[807,808],"research_fields":[840,813],"esl":[683],"class_list":["post-5856","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-circular-economy","research_fields-injection-moulding","esl-experimental"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sustainable injection moulding - inline process monitoring during the processing of PCR | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The project aims to investigate the processing behavior of PCR and virgin material for different process settings in a fully automated injection molding production cell.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/ikv-aachen.de\/en\/student-research-theses\/sustainable-injection-moulding-inline-process-monitoring-during-the-processing-of-pcr\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sustainable injection moulding - 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