{"id":7541,"date":"2025-05-14T14:18:57","date_gmt":"2025-05-14T12:18:57","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/process-development-and-mold-sampling-for-the-production-of-highly-oriented-test-specimens-made-of-short-fiber-reinforced-thermoplastic-by-injection-molding\/"},"modified":"2026-01-29T11:40:25","modified_gmt":"2026-01-29T10:40:25","slug":"process-development-and-mold-sampling-for-the-production-of-highly-oriented-test-specimens-made-of-short-fiber-reinforced-thermoplastic-by-injection-molding","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/process-development-and-mold-sampling-for-the-production-of-highly-oriented-test-specimens-made-of-short-fiber-reinforced-thermoplastic-by-injection-molding\/","title":{"rendered":"Process development and mold sampling for the production of highly oriented test specimens made of short-fiber-reinforced thermoplastic by injection molding"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_3b556c062bb038af28fc70535cc5de90 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_3b556c062bb038af28fc70535cc5de90 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_3b556c062bb038af28fc70535cc5de90\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor- oder Master Thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The aim of your work will be to assemble the mould based on the preliminary work, put it into operation and carry out an initial sampling. You will then systematically analyse the influences of the process parameters on the flow conditions of the plastic melt in the cavity and thus enable a stable manufacturing process for the production of homogeneous, highly oriented pipe test specimens.                             <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n\n<h3 class=\"wp-block-heading\">Topic of the work:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Short-fiber-reinforced thermoplastics are predominantly processed using the injection molding process, as this method enables the economical, high-quality and automatic production of components. Due to the flow conditions within the melt, however, a layer structure with different fiber orientations is created across the wall thickness. This local anisotropy makes it difficult to experimentally investigate material fatigue under oscillating load, as the orientation of the fibers has a considerable influence on the micromechanical damage mechanisms present. For the investigation of the fatigue behavior, a suitable injection molding tool is therefore to be developed with which it is possible to produce a tube geometry with a homogeneous, highly oriented fiber orientation. With a thesis at IKV, you have the opportunity to acquire comprehensive knowledge of the injection molding process and the development of injection molds and thus contribute to the further development of the process.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/05\/Stuwi-Prozesseinrichtung-Werkzeugabmusterung-SG-Probekoerper.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/05\/Stuwi-Prozesseinrichtung-Werkzeugabmusterung-SG-Probekoerper-748x499.png 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/05\/Stuwi-Prozesseinrichtung-Werkzeugabmusterung-SG-Probekoerper-1536x1024.png 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/05\/Stuwi-Prozesseinrichtung-Werkzeugabmusterung-SG-Probekoerper-768x512.png 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi-Prozesseinrichtung-Werkzeugabmusterung-SG-Probeko\u0308rper\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Additively manufactured model of the designed injection moulding tool for rapid prototyping of the design. The aim is to realise and check the production and assembly-compatible implementation. <\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">The work is related to this research project:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The fatigue mechanisms in short-fiber-reinforced plastics are not yet fully understood. For this reason, components fail prematurely, are replaced early or have to be over-dimensioned using large amounts of material in order to ensure operational stability. As part of the working group, you will contribute to research into material fatigue and thus support IKV in developing methods for safe dimensioning, taking sustainability into account.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">On the basis of numerical preliminary investigations, a mold cavity was determined so that a homogeneous, highly oriented fiber orientation distribution can be achieved in a tube specimen. Following these investigations, an injection molding tool was designed according to an established system for production and assembly and its components were manufactured. The aim of your work will be to assemble the Mould on the basis of the preparatory work, put it into operation and carry out an initial acceptance test. You will then systematically analyze the influences of the process parameters on the flow conditions of the plastic melt in the cavity and thus enable a stable manufacturing process for the production of homogeneous, highly oriented pipe test specimens. You will use X-ray computed tomography to analyze the orientation of the fibers in the test area of the specimen. In addition, the cavity geometry can be iteratively improved based on the emerging fiber orientation distribution. You will document the correlation you have determined between the system and process parameters, the flow conditions and the resulting fiber orientation distribution in a Bachelor&#8217;s or Master&#8217;s thesis.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your task:<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_0bef2b4a15c3d1d78a85abe59d934c05 table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_0bef2b4a15c3d1d78a85abe59d934c05\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >For a Bachelor&#039;s thesis, you will work on the following tasks<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > For a Master&#039;s thesis, you will work on the following tasks<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Familiarization with injection moulding, toolmaking and the previous design with a literature search on the state of the art <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Familiarization with injection moulding, toolmaking and the previous design with a literature search on the state of the art<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Assembly, commissioning and initial sampling of the injection mold <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' >Assembly, commissioning and initial sampling of the injection mold<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Creation of a statistical design of experiments for the process parameters <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Creation of a statistical design of experiments for the process parameters for two different cavity geometries<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Injection molding of pipe specimens and determination of fiber orientation <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Injection molding of pipe specimens and determination of fiber orientation<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks' >Systematic evaluation of the influence of the process parameters on the fiber orientation<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks' > Systematic evaluation of the influence of the cavity geometry and the process parameters on the fiber orientation<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your profile:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Engineering studies<\/li>\n\n\n\n<li>Independent, solution-oriented and creative way of working<\/li>\n\n\n\n<li>Interest in design work and existing CAD knowledge<\/li>\n\n\n\n<li>Ideally initial experience in injection molding<\/li>\n\n\n\n<li><em>Preferred study programs:<\/em><br>Mechanical engineering \/ industrial engineering, specialising in mechanical engineering<br>Automation technology<br>General mechanical engineering<br>Materials science<br>Industrial engineering, specialising in materials and process engineering<br>Applied Polymer Science<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>The aim of your work will be to assemble the Mould on the basis of the preparatory work, put it into operation and carry out an initial acceptance test. You will then systematically analyze the influences of the process parameters on the flow conditions of the plastic melt in the cavity.<\/p>\n","protected":false},"featured_media":7539,"parent":0,"template":"","srtk":[807,808],"research_fields":[813,817,844],"esl":[683,687],"class_list":["post-7541","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-injection-moulding","research_fields-materials-technology","research_fields-structure-calculation","esl-experimental","esl-literature-research"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Process development and mold sampling for the production of highly oriented test specimens made of short-fiber-reinforced thermoplastic by injection molding | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The aim of your work will be to assemble the Mould on the basis of the preparatory work, put it into operation and carry out an initial acceptance test. 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