{"id":7890,"date":"2025-06-18T14:40:50","date_gmt":"2025-06-18T12:40:50","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/design-for-recycling-detachable-plastic-metal-hybrid-components-through-macroscopic-load-path-compliant-form-fit\/"},"modified":"2025-06-18T14:48:40","modified_gmt":"2025-06-18T12:48:40","slug":"design-for-recycling-detachable-plastic-metal-hybrid-components-through-macroscopic-load-path-compliant-form-fit","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/design-for-recycling-detachable-plastic-metal-hybrid-components-through-macroscopic-load-path-compliant-form-fit\/","title":{"rendered":"Design for recycling: Detachable plastic\/metal hybrid components through macroscopic, load-path-compliant form fit"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_c5291a9987a98f70c6e7c90b71ecf66b .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_c5291a9987a98f70c6e7c90b71ecf66b .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_c5291a9987a98f70c6e7c90b71ecf66b\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Bachelor thesis or Master thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The aim of your work is to use practical experiments to evaluate the influence of structural geometry, arrangement or process control in the back-moulding process on load path-compatible bonding and releasability.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/06\/Stuwi-Design-for-Recycling-Wiederloesbare-Kunststoff-Metall-Hybridbauteile.jpg\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/06\/Stuwi-Design-for-Recycling-Wiederloesbare-Kunststoff-Metall-Hybridbauteile-748x499.jpg 748w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/06\/Stuwi-Design-for-Recycling-Wiederloesbare-Kunststoff-Metall-Hybridbauteile-1536x1024.jpg 1536w, https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/06\/Stuwi-Design-for-Recycling-Wiederloesbare-Kunststoff-Metall-Hybridbauteile-768x512.jpg 768w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi-Design for Recycling Wiederl\u00f6sbare Kunststoff-Metall-Hybridbauteile\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Surfi-Sculpt process for building form-fitting structures and application in plastic\/metal hybrid technology<\/figcaption><\/figure>\n\n\n<p class=\"wp-block-paragraph\">Plastic\/metal hybrid components are widely used in the automotive, electronics and aerospace sectors due to the combined use of material-specific properties to reduce the weight of structural components and improve mechanical properties. One challenge in the use of bonded or welded joints is their removability, which is becoming increasingly relevant in the context of \u201cdesign for recycling\u201d. Form-fit, plastic-independent connections in the form of structured metal components can provide a remedy here. When using multi-dimensional form-fit elements, however, the specific design and positioning of the structures must be taken into account with regard to the pressures acting in the back-injection process on the one hand and the subsequent direction of load in the application on the other.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The work is related to this research project:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Your thesis is part of the interdisciplinary research project <em>HySurf<\/em> with the Institute of Welding and Joining Technology at RWTH Aachen University.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">In order to analyze the relationships between the macroscopic form-fit structures and the resulting composite properties, an understanding of the geometry- and process-related interactions must be established. The aim of your work is to use practical tests to evaluate the influence of the structure geometry, arrangement or process control in the back-injection process on the load-path-compatible bond as well as the releasability.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your task:<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_127c3239375a3a8f6d1fd852e4e59379 table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_127c3239375a3a8f6d1fd852e4e59379\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full gap-xs hyphens-none text-wrap '>\n\n<thead class='font-semibold font-serif hidden text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >For a Bachelor&#039;s thesis, you will work on the following tasks:<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks:' > For a Master&#039;s thesis, you will work on the following tasks:<\/td>\n<\/tr>\n<\/thead><tbody>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Thematic familiarization with the field of plastic\/metal hybrid and recycling technology <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks:' >Thematic familiarization with the field of plastic\/metal hybrid and recycling technology<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Execution of injection molding tests <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks:' >Execution of injection molding tests<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >Analysis of the resulting composite properties and correlation with the process data <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks:' >Analysis of the resulting composite properties and correlation with the process data<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-xs '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='For a Bachelor's thesis, you will work on the following tasks:' >  <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis, you will work on the following tasks:' >Execution of injection molding simulations to determine the pressure and temperature conditions during back injection molding<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your profile:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Preferred study programs<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Mechanical engineering \/ industrial engineering, specialising in mechanical engineering<\/li>\n\n\n\n<li>General mechanical engineering<\/li>\n\n\n\n<li>Computational Engineering Science (CES)<\/li>\n\n\n\n<li>Simulation Sciences<\/li>\n\n\n\n<li>Materials science<\/li>\n\n\n\n<li>Industrial engineering, specialising in materials and process engineering<\/li>\n\n\n\n<li>Environmental engineering<\/li>\n\n\n\n<li>Applied Polymer Science (M.Sc.)<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">If you are interested in a versatile thesis at IKV, please contact me. We agree on the exact scope and schedule individually. You are also welcome to contact us for an informal phone call or meeting.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The aim of your work is to use practical tests to evaluate the influence of the structure geometry, arrangement or process control in the back-injection process on the load-path-compatible bond as well as the releasability.<\/p>\n","protected":false},"featured_media":7889,"parent":0,"template":"","srtk":[807,808],"research_fields":[840,813],"esl":[683],"class_list":["post-7890","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-circular-economy","research_fields-injection-moulding","esl-experimental"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Design for recycling: Detachable plastic\/metal hybrid components through macroscopic, load-path-compliant form fit | 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