{"id":8396,"date":"2025-08-12T13:35:29","date_gmt":"2025-08-12T11:35:29","guid":{"rendered":"https:\/\/ikv-aachen.de\/student-research-theses\/demonstrator-and-tool-design-for-innovative-test-specimen-production-in-injection-molding\/"},"modified":"2025-08-12T13:55:50","modified_gmt":"2025-08-12T11:55:50","slug":"demonstrator-and-tool-design-for-innovative-test-specimen-production-in-injection-molding","status":"publish","type":"cpt_ikv_srt","link":"https:\/\/ikv-aachen.de\/en\/student-research-theses\/demonstrator-and-tool-design-for-innovative-test-specimen-production-in-injection-molding\/","title":{"rendered":"Design of a Demonstrator and Tooling for Innovative Test Specimen Manufacturing in Injection Molding"},"content":{"rendered":"<style type=\"text\/css\">\n    #single-header-block_6bf5805b5a3fda20660f3bef4ad9ece5 .swiperThumbsNavi .swiper-slide {\n        opacity: 0.4;\n    }\n\n    #single-header-block_6bf5805b5a3fda20660f3bef4ad9ece5 .swiperThumbsNavi .swiper-slide-thumb-active {\n        opacity: 1;\n    }\n<\/style>\n    <section id=\"single-header-block_6bf5805b5a3fda20660f3bef4ad9ece5\" class=\"block-single-header theGridWrapper \">\n        <div class=\"theGrid12\">\n            <div class=\" col-start-2 col-span-10 md:col-start-3  md:col-span-8\">\n                <h2 class=\"font-serif font-semibold text-blue text-sm w-4\/5\">\n                    Call for Applications: Bachelor&#8217;s Thesis or Master&#8217;s Thesis                <\/h2>\n                                                    <div class=\"skewToMiddle\">\n                        <div class=\"relative  text-blue text-sm font after:border-2  after:border-blue rounded-xl bg-green-lighter  p-base -rotate-6 my-xl  after:block after:absolute after:w-full after:h-full after: after:-z-10 after:rounded-xl after:rotate-1  after:box-content  after:-top-2xs after:-left-2xs after:bg-blend-multiply  leading-snug \">\n                            <div class=\"skewToMiddleInner\">\n                                The aim of the thesis is to develop a suitable demonstrator for converting additively manufactured components into injection molding-like components. In this context, a variothermal immersion edge tool must be designed.                            <\/div>\n                        <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/section>\n\n\n<figure class=\" relative flex flex-col gap-2xs mb-xs md:mb-l xl:mb-xl\"><img decoding=\"async\"  class=\" w-full  \"  src=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/08\/Stuwi-Tauchkantenwerkzeug.png\" srcset=\"https:\/\/ikv-aachen.de\/wp-content\/uploads\/2025\/08\/Stuwi-Tauchkantenwerkzeug-748x499.png 748w\" sizes=\"auto, (max-width: 1536px) 100vw, 1536px\" width=\"1536\" height=\"1024\" alt=\"Stuwi-Tauchkantenwerkzeug\" loading=\"lazy\" \/><span class=\" text-copyright order-3 justify-end text-right w-full  w-full \">&copy; IKV<\/span><figcaption class=\" w-full  text-figcaption justify-end text-right \">Prototype demonstrator for transitioning an additively manufactured part to an injection-mold-like design<\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\">Topic of the Thesis:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Injection molding results in a characteristic fiber architecture that influences fiber orientation, length and distribution. For this reason, it has so far only been possible to produce specifically graded molded parts in the injection molding process at great expense. In contrast, additive manufacturing can be used to change the fiber architecture locally during layer build-up. The additively manufactured components have the desired local fiber architecture, but the properties depend on the build direction, and the components do not have the same morphology as injection-molded components. For the development of a new manufacturing process for the production of injection-moulded analogue components with locally defined fibre architecture under defined solidification conditions, a demonstrator and a variothermal dipping edge tool optimised for this purpose must be designed. The graded and additively manufactured components are heated above the melting point in the injection molding-like dipping edge tool and solidified without pores under injection molding-relevant pressures and cooling rates.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The Thesis is related to this Research Project:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The work is part of the Collaborative Research Center TRR 402 &#8220;DediGrad&#8221;, in which, among other things, a highly adaptive production process for injection-molded components with continuously configurable fiber architecture is being researched. The aim is to research a manufacturing process for intrinsically graded, additively manufactured test specimens, which are then heated above the melting point in an external mold and subsequently converted into injection-molded components.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Objective:<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The aim of the thesis is to develop a suitable demonstrator for the conversion of additively manufactured components into injection-molded components. In this context, a variothermal plunging edge tool must be designed.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Your Tasks:<\/h3>\n\n\n<style type=\"text\/css\">#table-from-csv-block_f3d55e9ea744b85fc9379ea4ad0e416e table:not(thead) td:before { content: attr(data-col-name); }\n<\/style><section id=\"table-from-csv-block_f3d55e9ea744b85fc9379ea4ad0e416e\" class=\"block-table-from-csv theGridWrapper  text-sm   \">\n\n<table class='w-full'>\n\n<thead class='font-semibold font-serif hidden  text-blue  lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal   '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >You will work on the following tasks for a Bachelor&#039;s thesis: <\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > For a Master&#039;s thesis you will work on the following tasks:<\/td>\n\t<\/tr>\n\n<\/thead>\n\n<tbody class='lg:table-row-group'>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Familiarization with injection moulding, state-of-the-art toolmaking<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Familiarization with injection moulding, state-of-the-art toolmaking<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Design of a suitable demonstrator<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Design of a suitable demonstrator<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Simulation of the process in Moldex3D<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Simulation of the process in Moldex3D<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' >Derivation of the variothermal plunging edge tool<\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Derivation of the variothermal plunging edge tool<\/td>\n\t<\/tr>\n\t<tr class=' flex flex-col mt-xs lg:border-t border-dashed first:border-none lg:border-white lg:table-row tableToNormal     odd:bg-green-lighter even:bg-green-lightest py-8 xl:py-2 '>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name='You will work on the following tasks for a Bachelor's thesis: ' ><\/td>\n\t\t<td class='grid grid-cols-2 gap-xs lg:table-cell before:block lg:before:hidden first:pl-2xs last:pr-2xs   before:text-right before:font-semibold before:font-serif align-top  py-3xs ' data-col-name=' For a Master's thesis you will work on the following tasks:' > Design of the plunging edge tool<\/td>\n\t<\/tr>\n\n<\/tbody>\n<\/table>\n\n<\/section>\n\n\n<h3 class=\"wp-block-heading\">Your Profile:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Interest in injection molding<\/li>\n\n\n\n<li>Experience in the Moldex3D simulation environment<\/li>\n\n\n\n<li>Basic understanding of additive manufacturing and its design options<\/li>\n\n\n\n<li>Independent, structured and autonomous work<\/li>\n\n\n\n<li>Interest in working on pioneering research projects<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Preferred study programs<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Mechanical engineering \/ industrial engineering, specialising in mechanical engineering<\/li>\n\n\n\n<li>General mechanical engineering<\/li>\n\n\n\n<li>Computational Engineering Science (CES)<\/li>\n\n\n\n<li>Simulation Sciences<\/li>\n\n\n\n<li>Industrial engineering, specialising in materials and process engineering<\/li>\n\n\n\n<li>Applied Polymer Sciences (M.Sc., FH Aachen)<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p class=\"wp-block-paragraph\">If you are interested in this exciting range of topics and would like to help shape the future of additive manufacturing, we will be happy to work together to develop a topic tailored to your needs. Feel free to contact me by e-mail, phone or in person at the IKV. I look forward to your message!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Topic of the Thesis: Injection molding results in a characteristic fiber architecture that influences fiber orientation, length and distribution. For this reason, it has so far only been possible to produce specifically graded molded parts in the injection molding process at great expense. In contrast, additive manufacturing can be used to change the fiber architecture [&hellip;]<\/p>\n","protected":false},"featured_media":8398,"parent":0,"template":"","srtk":[807,808],"research_fields":[839,813],"esl":[],"class_list":["post-8396","cpt_ikv_srt","type-cpt_ikv_srt","status-publish","has-post-thumbnail","hentry","srtk-bachelor-thesis","srtk-master-thesis","research_fields-additive-manufacturing","research_fields-injection-moulding"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Design of a Demonstrator and Tooling for Innovative Test Specimen Manufacturing in Injection Molding | IKV-Aachen<\/title>\n<meta name=\"description\" content=\"The aim of the thesis is to develop a suitable demonstrator for converting additively manufactured components into injection molding-like components. 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