We support you in the development of plastic products
© DF.FotografieOur expertise in the fields of materials technology, plastics processing and simulation make us a strong partner for industry throughout the entire product development process. At IKV, we combine all the necessary knowledge and experience to make the development of a plastic component successful, from the initial idea to the manufacture of prototypes and the start of production.
We offer industry comprehensive support throughout the product development process. Our interdisciplinary team of scientists and engineers combines practical know-how with the latest research to develop customised solutions for your requirements.
Our services include:
Formulation and development of product requirements: From the creation of specifications to the definition of precise requirements, we ensure a clear basis for your product ideas.
Development of product concepts: We create innovative concepts that are precisely tailored to your needs.
Production-oriented product development: Whether injection molding, extrusion, blow molding, pressing, winding, pultrusion or additive manufacturing – we ensure that your products can be manufactured efficiently and economically.
Material-oriented product development: Thermoplastic, elastomeric, thermoset and reinforced materials – we will find the right solution for your requirements.
Construction and design: Our expertise enables the precise development and optimisation of your components.
Prototype production: From concept to the first prototype, we implement your ideas quickly and reliably.
Specialised applications: These include foamed products, welding of plastics and the modification of plastic surfaces for functionalisation and finishing.
Your added value through IKV
With our services, you benefit from our direct access to the latest technologies and scientific findings. Through close cooperation between research and industry, we guarantee innovative, economical and sustainable solutions for your products.
Contact us and let’s turn your ideas into reality together!
Rainer Dahlmann
Our experts will support and advise you on the following issues:
- FMEA, quality assurance in production
- Definition of requirements, creation of specifications and functional specifications
- Feasibility assessment
- Database-supported material selection according to component and material requirements
- Plastic-compatible design, construction and dimensioning
- FE-based process and structural simulation
- Topology optimizations
- Evaluation of externally conducted simulations
- Selection of material models and determination of material data
- Creation of production concepts (across materials and processes)
- Mould design, selection of machine and system technology
- Supplier selection and evaluation
- Evaluation of process chains and profitability calculations
- Sampling and prototype production
- Production of pilot and small series
- Component testing
Focus on your innovations
At IKV, we offer a unique infrastructure for contract research: each of our research areas has state-of-the-art test areas, laboratory-scale production facilities and specialized premises. These practical conditions make it possible to analyse complex issues in a targeted manner and develop innovative solutions. Together, we create the bridge between science and industrial application – for progress that counts.
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