KAP-Beratung-Praxisbeispiele

Troubleshooting Efficient solutions for your plastic products

KAP-Beratung-Praxisbeispiele© DF.Fotografie
By using suitable test methods, decisive material parameters can be determined for product and process development, which increases product quality and safety at all levels.

We support companies in finding quick and targeted solutions to challenges along the entire value chain of plastic products. With our expertise in systematic damage analysis, process optimization and the use of state-of-the-art technologies, we help you to identify defects and achieve sustainable improvements.

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Our troubleshooting services:

  • Systematic damage analysis: We analyse damage to plastic products – from thermoplastics, elastomers and thermosets to fibre-reinforced plastics (FRP) and polyurethanes (PU).
Component after impact IKV

  • Process evaluation and optimisation: Our experts evaluate and optimise processes and products in order to increase efficiency and quality.

  • Troubleshooting in process chains: Using a structured approach, we identify weak points in your process chain and develop customized solutions.
  • Instrumental analysis and simulation: By using advanced analysis methods and simulation tools, we provide you with sound data for precise decisions.
  • Digitalization: We support you in solving problems in the context of digitalization and help to make your processes fit for the future.
  • Audits and expert reports: We carry out detailed audits and prepare expert reports that provide you with a sound basis for your decisions.
  • Advice: Our experienced team is on hand to provide you with individual advice on damage analysis and process optimization.

Infrastructure for analysis and testing

Rasterelektronenmikroskop© DF.Fotografie
The laboratory staff carry out microscopic, spectroscopic and thermal analysis procedures to quickly visualise the ‘inner values’

Your point of contact for examinations and advice

The Center for Plastics Analysis (KAP) at IKV forms the basis for our comprehensive troubleshooting services. From damage cases and material analyses to component testing – our experienced team of engineers and materials testers provides you with precise results that create a solid basis for sound decisions. Take advantage of our wide range of services to master challenges efficiently and optimise your products or processes in a targeted and sustainable manner. Rely on us as your competent and reliable partner.

Services for testing and analysis


Best Practice

Practical examples

Construction industry

Practical examples: Construction

Plastics are indispensable in the construction industry, whether in seals, pipes or insulation materials. Our practical examples from this sector show how targeted damage analyses have enabled material defects to be identified and rectified at an early stage. In this way, we contribute to the longevity and safety of buildings.
Installing electronic circuit board

Practical examples: Electrics and electronics

Plastics in electronic components have to withstand the highest loads. Our examples from the electronics industry show how we use careful analysis to help prevent failures and ensure the safety and functionality of complex devices and systems.
Bisschiene aus der Dentalmedizin

Practical examples: Medical technology

Reliability of plastic products in medical technology: case studies show how precise material testing can eliminate potential risks and ensure safety standards.

Talk to us – together we can move your projects forward!

Benefit from our state-of-the-art testing and analysis infrastructure and our access to the latest scientific findings. We not only test and analyse your products or processes, but also incorporate our findings into comprehensive and informative advice. Thanks to our close links between research and industry, we develop customised, economical and sustainable solutions for you.

Rainer-Dahlmann
Prof. Dr. rer. nat.

Rainer Dahlmann

Scientific director and Head of Center for Analysis and Testing of Plastics (KAP)