Simulation We provide you with the key to efficiency and precision
We offer the industry comprehensive simulation services that accompany the entire development process from the idea to production. Using state-of-the-art simulation methods and tools, we support companies in optimising manufacturing processes, accurately predicting product properties and efficiently designing production processes.
Our services in the field of simulation include
Simulation of manufacturing processes: We analyse and optimize injection moulding, extrusion, blow moulding and other processes to ensure stable and efficient production.
Flow and filling simulation: From tool design to process optimization – we precisely calculate the flow movements and filling processes of plastics.
Simulation of shrinkage and warpage: With the help of detailed analyses, we prevent component deformation and guarantee dimensional accuracy.
Digital process sampling: We digitally simulate the manufacturing process in order to define optimum parameters for series production.
Simulation of swelling and forming processes: We develop solutions for complex processes such as thermoforming or the forming of semi-finished products.
Mould design: Our simulation-based methods enable the precise development and optimization of tools for different processing methods.
Material card development: For a realistic simulation, we create specific material models that precisely map the behavior of plastics.
Multiscale simulation: We combine macro- and microscale approaches to gain a detailed understanding of material properties and component performance.
Simulation of product properties: Mechanics, crystallization or permeation – we simulate properties that are decisive for product performance.
Variety of methods: With state-of-the-art methods such as FEM, BEM and CFD, we cover a wide range of application fields.
We have results for you before you go into series production
With our services, you benefit from our direct access to the latest technologies and scientific findings. Through close cooperation between research and industry, we guarantee innovative, economical and sustainable solutions for your products. Rely on IKV’s simulation expertise and realize your projects with maximum precision and efficiency!
Rainer Dahlmann
We support you with modern simulation solutions:
- save costs and time: Optimizations are already made in the digital model before prototypes or tools are manufactured.
- products to perfection: Simulation data enables well-founded decisions to be made in material selection, design and production.
- minimize risks: Potential problems in the production process or in component behavior are detected at an early stage.
- to drive innovation forward: With our expertise in multi-scale and process simulations, we create new opportunities for your product development.
Hakan Çelik, M. Sc.
Head of the Department Structure Calculation and Materials Science
