Student paper

Simulation of thermoset direct fittings for technical applications

Bachelor thesis or Master thesis

The aim of this thesis is to validate and expand design recommendations for thermoset direct screw connections using simulation.

There are various joining processes in plastics technology for joining complex assemblies together. Thermoset direct fittings offer significant advantages here, as they are economical, can be automated and can be removed without leaving any residue. Prominent areas of application for direct fasteners include the automotive industry (attaching front aprons, fastening seats, etc.), the aviation industry and the electrical industry.


Stuwi-Simulation von duroplastischen Direktverschraubungen© IKV
Flow chart of the planned sub-steps


These different areas of application place different demands on the direct screw connection. In a previous project, design recommendations regarding the geometry were identified through process variations. The aim of the work is to validate these design recommendations by means of a simulation. The first step is to identify and develop a suitable replacement model. In order to implement meaningful parameters in the simulation, it is also necessary to characterize the defined thermoset materials with regard to their short-term strength. Finally, the design recommendations of the previous project are to be compared with the results achieved and ideally expanded.

Objective

The aim of the work is the simulation of thermoset direct screw connections. To this end, mechanical tests are carried out, parameter studies for various geometries are set up and model parameters are calibrated.

Your task:

Research on the standard-compliant simulation of direct screw connections Research on the standard-compliant simulation of direct screw connections
Production of test specimens and mechanical characterization of the defined thermosets Production of test specimens and mechanical characterization of the defined thermosets
Construction of a representative surrogate model and its calibration based on experimental data Construction of a representative surrogate model and its calibration based on experimental data
Comparison of the results with the design recommendations of the previous project and their extension

Your profile

Preferred study programs

  • Mechanical engineering / industrial engineering, specialising in mechanical engineering
  • Computational Engineering Science (CES)
  • Simulation Sciences
  • Materials science