Student paper

Development of a simulation model for high-speed welding using laser radiation

Bachelor thesis or Master thesis

The aim of your work is to analyse the processes involved in high-speed welding using a new simulation model that you have developed.

In laser transmission welding, plastic parts are joined together with a material bond. Parameters such as the laser power and the irradiation time have a decisive influence on the weld seam quality. For a better understanding of the interaction time between laser radiation and the plastic during welding, the influence of the process speed must be examined more closely, as this has only been estimated to date. In this context, research is currently being carried out into a high-speed welding process. Productivity can be increased by reducing the irradiation time and increasing the laser power at the same time.


Stuwi-Simulationsmodells zu Hochgeschwindigkeitsschweißen mittels Laserstrahlung© ILT/IKV
Verbund durch Hochgeschwindigkeitsschweißen Bild: ILT

The work is related to this research project:

As part of a public research project, the possibility of high-speed laser welding is to be investigated, looking at speeds and laser powers that are far above the established range. For this purpose, the high-speed welding process is simulated in this work.

Objective:

The aim of your work is to analyse the processes involved in high-speed welding using a new simulation model you have developed.

Your tasks could be as follows:

Production of test specimens in the injection molding process Production of test specimens in the injection molding process
Construction/further development and implementation of a new simulation model (based on an existing model) Research on existing practical and simulative methods for high-speed welding
Evaluation and documentation of the results Development and implementation of a new simulation model (based on an existing model)
Evaluation and documentation of the results

Your profile

RWTH Aachen

  • Mechanical engineering / industrial engineering, specialising in mechanical engineering
  • General mechanical engineering
  • Materials science
  • Industrial engineering, specialising in materials and process engineering

FH Aachen

  • Applied Polymer Science (M.Sc.)
  • Enjoy practical work

What sets you apart

  • Technical or scientific studies
  • Independent, structured and autonomous work
  • Interest in working on industry-related research projects