Student paper

Development of a hot runner pressure control system to increase control quality

Bachelor- or Master thesis

The aim of your work is to improve the control quality and process consistency through innovative process management.

To increase process consistency, the cavity pressure can be regulated by means of the hot runner needle. The pressure transmission into the cavity is influenced by variable opening strokes. However, only one pressure consumption can be set in this way, so that the setting parameters must also be adjusted depending on the fluctuation.

Stuwi Analyse Mehrkavitätenwerkzeugen© IKV
Injection molding tool for the development and testing of the control strategy.

The work is written in this working group:

You will write your thesis in the process control working group, in which a control concept for regulating the melt flow in the injection mold by varying hot runner needles is being developed. Varying the opening stroke influences the pressure resistance in the flow channel and thus the volume flow of the corresponding gate. The force on the hot runner needle is intended to identify uneven filling of the cavities.

Objective

The aim of your work is to develop a cross-cycle adjustment of the setting parameters to increase the control quality in hot runner pressure control.

Your task

Identifying key figures to derive the adjustment of the setting parameters Identifying key figures to derive the adjustment of the setting parameters
Validation of cross-cycle adaptation on single and multi-cavity molds Implementation and validation of cross-cycle adaptation on single and multi-cavity molds
Test evaluation and optimization of the adaptation Test evaluation and optimization of the adaptation

Your profile

  • Technical or scientific studies
  • Basic knowledge of programming software, or an interest in familiarizing yourself with it
  • Analytical thinking
  • Motivated and independent work

If you are interested in an industry-related task and would like to support our team in working on the project, please apply!