Student paper

Development of design guidelines for micro-form-fit plastic/metal connections

Bachelor or Master thesis

Work on an innovative joining approach for plastic/metal hybrid technology.
csm_Stuwi_Erarbeitung_von_gestaltungsrichtlinien_9eaf3bbdb0© IKV
Structural molding of microstructures

Topic of the work:

The factors influencing the bond strength must be characterized for the use of micro-molded plastic/metal components.

The work is related to this research project:

In the IGF project “MiFoVe”, IKV is working on the investigation of hybrid components to facilitate their use in industrial products. As part of your work, you will have the opportunity to coordinate closely with industrial companies.

Objective:

The bond strength of a micro-form-fit bond between plastic and a joining partner is largely determined by the molding compound used, the injection molding process, the structural arrangement, the structural geometry and the load case. The structure opening width, the undercut of the structure and the structure depth play a particularly important role in the structure geometry. The structural filling also influences the bond strength. Through a holistic and systematic consideration of the influencing factors described, a design guideline is developed that facilitates the design of micro-form-fit joints, adapted to the load case of the application and the plastic used, and thus enables the economical development of hybrid, micro-form-fit joined components.

Your task:

Mechanical tests as a function of the load case Mechanical tests as a function of the load case
Determination of reduction factors for incomplete microstructure fillings Determination of reduction factors for incomplete microstructure fillings
Characterization of the bond strength under consideration of the failure behavior Characterization of the bond strength under consideration of the failure behavior
Simulative modeling of the composite and comparison with practical experiments Simulative modeling of the composite and comparison with practical experiments
Development of a design guideline and demonstrator tests Development of a design guideline and demonstrator tests

Your profile

  • Technical or scientific studies
  • First experience in plastics processing desirable
  • Interest in practical work and mechanical testing
  • Careful and conscientious way of working

If you are interested in writing your thesis at IKV and in this task, please get in touch with me. We agree on the exact scope of content and schedule individually.