Student paper

More Than Just Rigid Thinking: Simulation of Ductile Epoxy Resins

Bachelor’s thesis or master’s thesis

Development, design and testing of a forming die to demonstrate the hot forming of partially cross-linked epoxy resins
Stuwi-Simulation plastischer Epoxidharze© Abaqus_basic
Simulation of a three-point bending test in Abaqus

Topic of the work:

Thermosetting plastics are typically shaped into their final component geometry during curing. However, partially cross-linked epoxy resins can be plastically deformed within a suitable temperature and cross-linking range. To model this process numerically, the nonlinear material behavior must be taken into account in a simulation.

The work is related to this research project:

The “EPForm” research project is investigating how partially cross-linked thermosets and fiber-reinforced composites can be thermally formed after the fact. Experimental data and initial modeling approaches are available to describe the material’s behavior. Building on this, a User Material Subroutine (UMAT) will be developed for Abaqus and used to simulate a forming process.

Objective:

Development of a UMAT for Abaqus and creation of a simulation model to describe the hot forming of partially cross-linked thermosets.

Your task:

Familiarization with the topic of hot forming of partially cross-linked thermosets, as well as with Abaqus and UMATs Familiarization with the topic of hot forming of partially cross-linked thermosets, as well as with Abaqus and UMATs
Implementation of a simplified material model in a UMAT based on provided model approaches Selection and further development of a suitable model approach for nonlinear material behavior
Development of an initial simulation model for the forming of rod-shaped test specimens Implementation and parameterization of a UMAT model, taking into account relevant factors such as temperature, strain rate, and cross-linking state
Conducting and Evaluating Selected Simulation Calculations Developing a Simulation Model for the Forming of Rod-Shaped Test Specimens
Validation of Selected Simulation Results Using Experimental Forming Tests

Your profile:

  • A degree in engineering or the natural sciences from RWTH or a university of applied sciences (e.g., mechanical engineering, industrial engineering, …)
  • Initial experience with simulation software such as Abaqus
  • Motivated, careful and independent way of working
  • Affinity for technology, creativity and willingness to learn