Student paper

Analysis of micro-moulded in-mold assembly plastic/metal composites

Bachelor thesis or Master thesis

Modelling the filling behaviour of microstructures in the injection moulding process using sensor data and experimental results

In order to optimize the bond strength of micro-molded plastic/metal components, a filling of microstructures must be ensured.

Stuwi Analyse von mikroformschlüssigen In-Mould-Assembly© IKV
Kunststoff/Metall-Verbund

The work is related to this research project:

In the DFG project “SiMiFo”, IKV is working on the investigation of hybrid components that are joined using laser microstructuring in order to facilitate their use in industrial products.

Objective:

The aim of the work is to model the filling behavior of microstructures in the injection molding process using sensor data, experimental results and, if necessary, injection molding simulations. A large database for analyzing the microstructure filling of plastic/metal hybrid components has already been generated in practical tests. This is now to be converted into a model for predicting microstructure filling. In addition to the test data, physical effects and simulation data are to be taken into account.

Researching the filling process of microstructures in injection molding Researching the filling process of microstructures in injection molding
Familiarization with the existing database Familiarization with the existing database
Development of a model for the prediction of microstructure filling Development of a model for the prediction of microstructure filling
If necessary extension of an existing simulation model If necessary – extension of an existing simulation model
If necessary practical validation of the model in real injection molding tests If necessary – practical validation of the model in real injection molding tests

Your profile

  • Technical or scientific studies
  • First experience in plastics processing desirable
  • Interest in data processing and modeling
  • Careful and conscientious way of working

If you are interested in writing your thesis at IKV and in this task, please get in touch with me. We agree on the exact scope of content and schedule individually.