Research project

Indi-FVK: Development of a digitalised design process for individualised FRP components

Modeling the Thermoforming Process of UD Laminates in Process Planning Software

In this cooperation project between IKV, the Institute for Human-Machine Interaction (MMI) and the Fördervereinigung Programmiersprachen e.V. (FVP), the thermoforming process of UD tape laminates is mapped in a software for process planning and control.

Indi-FVK eng© IKV
Fig. 1: Process Design Workflow via the Process Planning System

An expert system supports the selection of the optimum tool technology by taking into account the tool characteristics and component specifications. To this end, design guidelines were created that link user requirements and tool parameters. The implementation of the expert system in Python enables case-based decision-making for tool selection. Feedback from the production level is incorporated into the continuous improvement of the system, in particular through the analysis of quality data and empirical knowledge. A developed interface enables the feedback of errors and potential countermeasures in a 3D environment in order to further refine the expert system and adapt it to real production conditions. The mould settings derived from this system are then used to adjust a shape-adaptive pin mould to the corresponding cavity shape and to form the previously optimised laminate.

Project data and thanks

We would like to thank the BMWK for funding the IGF project (funding code 22194 N) and the project partners for their cooperation.

Logo-BMWK

Keywords

Tags

  • Mould technology
  • Process control
  • Thermoforming
  • Unidirectional tapes